Controlling film topography to form highly hydrophobic waterborne coatings

Solventless Photopolymerizable Paper Coating Formulation for Packaging Applications

Nowadays, packaging applications require the use of advanced materials as well as production methods that have a low environmental impact. In this study, a solvent-free photopolymerizable paper coating was developed using two acrylic monomers (2-ethylhexyl acrylate and isobornyl methacrylate). A copolymer, with a molar ratio of 2-ethylhexyl acrylate/isobornyl methacrylate of 0.64/0.36, was prepared and used as the main component of the coating formulations (50 and 60 wt%). A mixture of the monomers with the same proportion was used as a reactive solvent, yielding formulations with 100% solids. The coated papers showed an increase in the pick-up values from 6.7 to 32 g/m² depending on the formulation used and the number of coating layers (up to two). The coated papers maintained their mechanical properties and presented improved air barrier properties (Gurley's air resistivity of ≈25 s for the higher pick-up values). All the formulations promoted a significant increase in the paper's water contact angle (all higher than 120 °) and a remarkable decrease in their water absorption (Cobb values decrease from 108 to 11 g/m²). The results confirm the potential of these solventless formulations for fabricating hydrophobic papers with potential application in packaging, following a quick, effective, and more sustainable approach.

Strategies to incorporate a fluorinated acrylate monomer into polymer particles: from particle morphology to film morphology and anticorrosion properties

Four strategies to incorporate a fluorinated monomer (perfluoro octyl acrylate, POA) into a waterborne polymeric dispersion are investigated. Due to the very low water solubility of the POA monomer, three of the strategies use miniemulsion droplets containing the whole POA monomer in the initial charge. The rest of the comonomers of the formulation (methyl methacrylate, MMA, and n-butyl acrylate, BA) are partially incorporated in the initial miniemulsion or fed to the reactor as a preemulsion. In the fourth strategy, a conventional seeded semibatch emulsion polymerization is carried out using cyclodextrin in the seed and feeding the POA/MMA/BA preemulsion to the reactor. Each process strategy led to a distinct particle morphology and hence a particular film morphology. We found that the strategy that produced core–shell particles with the core composed by pure polyPOA yielded the films that showed the best corrosion protection as measured in salt-spray test (1200 h standing without damage).

Direct Synthesis of Fractal Polymer Dispersions by Miniemulsion Polymerization

Fractal colloids, which find applications in the preparation of advanced materials, are currently synthesized by means of a multistep procedure that yields a low solids content dispersion. This is not well suited for certain applications such as superhydrophobic coatings. In this work, a one-step method for the synthesis of higher solids content waterborne fractal polymer dispersions is presented and it is shown that the surfaces obtained from the fractal dispersions are superhydrophobic (contact angle, θ > 150°) which is beyond the current waterborne coating technology (θ = 130°-137°). This opens the possibility for the large-scale production of waterborne superhydrophobic coatings.

The wetting behavior of aqueous surfactant solutions on wheat (Triticum aestivum) leaf surfaces

In this research the wetting behavior of agro-surfactant solutions (Triton X-100, SDS, DTAB) on wheat leaf surfaces have been investigated based on the surface free energy, surface tension, and the contact angle. The results show that the contact angle of those surfactant solutions keeps constant with low adsorption at interfaces below 1 × 10^-5 mol L^-1. With the increase in concentration, the contact angles of Triton X-100 decrease sharply because the adsorption of molecules at solid-liquid interfaces (Γ_SL') is several times greater than that at liquid-air interfaces (Γ_LV). With regards to SDS and DTAB, the contact angle also decreases but is even larger than 90° above the CMC, while the ratio of Γ_SL' to Γ_LV is about 1.20, demonstrating that the Gibbs surface excess is related to the structure of surfactant molecules. Obviously, besides the properties of wheat leaf surfaces and surfactant solutions, the wetting behavior mainly depends on their noncovalent interactions. Among these, the hydrophobic interaction is the main force promoting molecules to adsorb on the surface, with the assistance of the Lifshitz-van der Waals interactions and the electrostatic interactions. According to the mechanism of their wetting behavior on plant surfaces, the recipe of pesticide formulation can be adjusted with better wettability to reduce its loss, consequently improving pesticide utilization and decreasing environmental contamination.