Making Accessible and Attractive Porosities in Block Copolymer Nanofibers for Highly Permeable and Durable Air Filtration

Submicron particulate matter (PM) can penetrate deeply into human tissue, posing a serious threat to human health. However, the electrostatic charge of commercial respirators is easily dissipated, making it difficult to maintain long-term filtration. Herein, a hierarchically porous filter based on nanofibers with accessible porosity and particulate-attractive surfaces, achieving significant filtration performance is developed through polarity-driven interactions. This is achieved by selective swelling of electrospun nanofibers of the block copolymer of polysulfone and poly(ethylene glycol) (PSF-b-PEG), in which the originally solid nanofibers are 3D perforated with the PEG chains lined along the pore walls. Thus-produces nanofiber filters exhibit a long-term continuous filtration with an efficiency of over 95% for PM0.3 and a low pressure drop of only 40 Pa. In particular, it maintains superior filtration performance even under high particle concentrations and high humidity conditions. Additionally, the filter exhibits high air permeability (10814 m3 m-2 h-1 kPa-1) and water vapor transmission rate (3707 g m-2 d-1). This work provides new strategies and understandings on the development of porous structures simultaneously exhibiting high gas permeability and efficient particulate rejection.

Heterogeneous Electrospinning Nanofiber Membranes with pH-regulated Ion Gating for Tunable Osmotic Power Harvesting

Biological ion channels existing in organisms are critical for many biological processes. Inspired by biological ion channels, the heterogeneous electrospinning nanofiber membranes (HENM) with functional ion channels are constructed by electrospinning technology. The HENM successfully realizes ion-gating effects, which can be used for tunable energy conversions. Introduction of pyridine and carboxylic acid groups into the HENM plays an important role in generating unique and stable ion transport behaviors, in which gates become alternative states of open and close, responding to symmetric/asymmetric pH stimulations. Then we used the HENM to convert osmotic energy into electric energy which reach a maximum value up to 12.34 W m^-2 and the output power density of HENM-based system could be regulated by ion-gating effects. The properties of the HENM provide widespread potentials in application of smart nanofluidic devices, energy conversion, and water treatment.

Porous block copolymer separation membranes for 21st century sanitation and hygiene

Removing hazardous particulate and macromolecular contaminants as well as viruses with sizes from a few nm up to the 100 nm-range from water and air is crucial for ensuring sufficient sanitation and hygiene for a growing world population. To this end, high-performance separation membranes are needed that combine high permeance, high selectivity and sufficient mechanical stability under operating conditions. However, design features of separation membranes enhancing permeance reduce selectivity and vice versa. Membrane configurations combining high permeance and high selectivity suffer in turn from a lack of mechanical robustness. These problems may be tackled by using block copolymers (BCPs) as a material platform for the design of separation membranes. BCPs are macromolecules that consist of two or more chemically distinct block segments, which undergo microphase separation yielding a wealth of ordered nanoscopic domain structures. Various methods allow the transformation of these nanoscopic domain structures into customized nanopore systems with pore sizes in the sub-100 nm range and with narrow pore size distributions. This tutorial review summarizes design strategies for nanoporous state-of-the-art BCP separation membranes, their preparation, their device integration and their use for water purification.

Next-Generation Ultrafiltration Membranes Enabled by Block Polymers

Reliable and equitable access to safe drinking water is a major and growing challenge worldwide. Membrane separations represent one of the most promising strategies for the energy-efficient purification of potential water sources. In particular, porous membranes are used for the ultrafiltration (UF) of water to remove contaminants with nanometric sizes. However, despite exhibiting excellent water permeability and solution processability, existing UF membranes contain a broad distribution of pore sizes that limit their size selectivity. To maximize the potential utility of UF membranes and allow for precise separations, improvements in the size selectivity of these systems must be achieved. Block polymers represent a potentially transformative solution, as these materials self-assemble into well-defined domains of uniform size. Several different strategies have been reported for integrating block polymers into UF membranes, and each strategy has its own set of materials and processing considerations to ensure that uniform and continuous pores are generated. This Review aims to summarize and critically analyze the chemistries, processing techniques, and properties required for the most common methods for producing porous membranes from block polymers, with a particular focus on the fundamental mechanisms underlying block polymer self-assembly and pore formation. Critical structure-property-performance metrics will be analyzed for block polymer UF membranes to understand how these membranes compare to commercial UF membranes and to identify key research areas for continued improvements. This Review is intended to inform readers of the capabilities and current challenges of block polymer UF membranes, while stimulating critical thought on strategies to advance these technologies.

Enabling Covalent Organic Framework Nanofilms for Molecular Separation: Perforated Polymer-Assisted Transfer

Covalent organic frameworks (COFs) with ordered arrays of sub-2 nm regular pores are drawing increasing attention in membrane separation, and it remains highly desirable for effective and controllable strategies to fabricate COF-based membranes. Herein, we demonstrate a perforated polymer-assisted transfer strategy enabling COF nanofilms for molecular separation. Solvothermal synthesis is used for the confined growth of TpPa, a stable, imine-linked COF, on the smooth surfaces of silicon substrates. Continuous, crystalline COF nanofilms are obtained, and their thicknesses are tunable in the range from a few tens to several hundred nanometers depending on monomer concentrations and reaction time. A block copolymer layer is coated on the COF nanofilms, which is then perforated to produce interconnected mesopores by the mechanism of selective swelling-induced pore generation. The perforated polymer coating functions as a protective but permeable layer enabling the easy transfer of the COF nanofilm onto porous substrates. Thus, we obtain a new type of composite membranes with the microporous COF nanofilm as the selective layer, sandwiched between the macroporous substrate and the mesoporous protective layer. The composite membranes exhibit good separation performances with water permeance up to ∼51 L m^-2 h^-1 bar^-1 and high rejection rates to various dyes. This work demonstrates a new method to prepare COF-based membranes for molecular separation, and the invented perforated polymer-assisted transfer technology is expected to find applications in transferring other ultrathin materials to demanded substrates.

Facile Synthesis of Robust and Pore-Size-Tunable Nanoporous Covalent Framework Membrane by Simultaneous Gelation and Phase Separation of Covalent Network/Poly(methyl methacrylate) Mixture

We report a facile route toward the preparation of organic-solvent-resistant and three-dimensionally continuous nanoporous covalent framework membrane. The membrane was prepared from the blend of linear poly(methyl methacrylate) and the cross-linked polyurea-based organic network, followed by selective removal of the linear polymer part. The pore morphologies, porosity, and solvent permeation properties of the membrane could be simply modified by the initial composition of the poly(methyl methacrylate) added to a sol of the organic network. The pore was three-dimensionally continuous with pore size ranging from 5 nm to tens of nanometers. Despite the broad pore size distribution, ultrafiltration of sub-10 nm solutes was realized with a molecular size cutoff near 5 nm thanks to the bicontinuous pore structure of the membrane. The nanoporous structure exhibited long-term resistance to organic solvents as well as thermal stability and mechanical strength. The separation performance remained unchanged in organic-rich medium for a prolonged time. Our strategy provides a synthetic route to a structurally robust, three-dimensionally continuous nanoporous polymeric membrane for potential application that necessitates the use of organic solvent.

Swelling-induced pore generation in fluorinated polynorbornene block copolymer films

Synthesis of fluorinated polynorbornene BCPs and swelling-induced pore generation of their films using fluorous solvent.