One-pot fabrication of an anisotropic thermally conductive boron nitride/polyvinyl alcohol composite film based on salting-out effect

A facile method to accomplish the directional arrangement of thermally conductive lamellar fillers is reported to enhance thermal conductivity of polymer composite.

Synthesis of 3D Hollow Layered Double Hydroxide-Molybdenum Disulfide Hybrid Materials and Their Application in Flame Retardant Thermoplastic Polyurethane

The development of high-performance thermoplastic polyurethane (TPU) with high flame retardancy and low toxicity has always been the focus of its research. In this paper, the novel 3D hollow layered double hydroxide/molybdenum disulfide (LDH/MoS₂) hybrid materials were synthesized by hydrothermal method using the MIL-88A as in situ sacrificial template and MoS₂ as synergistic flame retardant. Among all TPU composites, the peak heat release rate, total heat release rate, and total smoke release rate of TPU/NiFeTb-LDH/MoS₂ were reduced by 50.9%, 18.2%, and 35.8% compared with pure TPU, respectively. The results of the thermogravimetric infrared analysis demonstrated that the contents of combustible volatiles (hydrocarbons) and toxic volatiles (CO and HCN) emitted from TPU/LDH/MoS₂ were significantly reduced, indicating that LDH/MoS₂ hybrid materials can dramatically enhance the fire safety of TPU composites. Combined with the analysis of carbon residues and thermal stability of TPU composites, the enhanced flame retardancy and smoke suppression performances are primarily attributed to the catalytic carbonization of LDH and the physical barrier effect of MoS₂.

MoS2 Decorated Silver Nanowire-Reduced Graphene Oxide Aerogel Micro-Particle for Thermally Conductive Polymer Composites with Enhanced Flame Retardancy

Multifunctional polymer composites with efficient heat dissipation and flame retardancy are highly desirable in the electronic industry. Here, by the combination of hydrothermal reaction and in-situ fragmentation, molybdenum disulfide (MoS₂ ) decorated silver nanowire (AgNW) and 3D reduced graphene oxide (RGO) (AgNW-RGO@MoS₂ ) aerogel micro-particle (AMP) is successfully prepared. When the above AMP is introduced to epoxy (EP) resin by the simple blending method, polymer composite with continuous thermally conductive pathways and flame barrier layers is achieved. With AMP loading of 4.0 vol%, the polymer composite displays superior enhancement in thermal conductivity up to 420%. Compared to neat EP, the peak heat release rate and total heat release decrease 61.1% and 58.8%, respectively. This work provides new insights into the design and large-scale fabrication of multifunctional polymer composites for efficient thermal management materials. This article is protected by copyright. All rights reserved.

0D, 1D, 2D molybdenum disulfide functionalized by 2D polymeric carbon nitride for photocatalytic water splitting

Photocatalytic activity of molybdenum disulfide structures with different dimensions (0D, 1D and 2D) functionalized with polymeric carbon nitride (PCN) is presented. MoS₂nanotubes (1D), nanoflakes (2D) and quantum dots (0D, QDs) were used, respectively, as co-catalysts of PCN in photocatalytic water splitting reaction to evolve hydrogen. Although, 2D-PCN showed the highest light absorption in visible range and the most enhanced photocurrent response after irradiation with light from 460 to 727 nm, QDs-PCN showed the highest photocatalytic efficiency. The detailed analysis revealed that the superior photocatalytic activity of QDs-PCN in comparison with other structures of MoS₂arose from (i) the most effective separation of photoexcited electron-hole pairs, (ii) the most enhanced up-converted photoluminescence (UCPL), (iii) the highest reactivity of electrons in conduction band. Moreover, a narrowed size of QDs affected shorter diffusion path of charge carriers to active reaction sites, higher number of the sites and higher interfacial area between molybdenum disulfide and PCN.

Development of surface properties of ultra-high-molecular-weight polyethylene film using side-chain crystalline block copolymers

Ultra-high-molecular-weight polyethylene (UHMWPE) has been widely used in industry; however, the applications for UHMWPE are limited because of low hydrophilic and adhesive properties. Herein, we developed the surface properties of UHMWPE by using side-chain crystalline block copolymers (SCCBCs), which consist of a side-chain crystalline unit and a functional unit. This process only required immersing the UHMWPE film in the diluted SCCBC solution, which enabled the UHMWPE surface to be coated homogeneously. The results of the contact angle and tensile shear test showed that the surface of UHMWPE modified with SCCBC was improved in hydrophilicity and adhesive properties. In addition, high adhesion strength was measured on UHMWPE surfaces dipped in a SCCBC solution at high temperature with the UHMWPE film becoming elongated at all parts other than the adhesion contact area.

Novel MoS2-DOPO Hybrid for Effective Enhancements on Flame Retardancy and Smoke Suppression of Flexible Polyurethane Foams

A novel MoS₂-DOPO hybrid has been successfully synthesized through the grafting of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) on the surface of MoS₂ nanosheets using allyl mercaptan as an intermediate. MoS₂-DOPO was used as a flame retardant additive to prepare flame-retardant flexible polyurethane foam (FPUF). The influence of MoS₂-DOPO on the mechanical, thermal stability, and flame retardancy properties of FPUF composites were systematically investigated. The incorporation of MoS₂-DOPO could not deteriorate greatly the tensile strength and 50% compression set of FPUF composites, but effectively improves the char residue. The cone calorimeter and smoke density tests results revealed that the peak heat release rate, total heat release, and the maximum smoke density of the MoS₂-DOPO/FPUF composite were reduced by 41.3, 27.7, and 40.5%, respectively, compared with those of pure FPUF. Furthermore, the char residue after cone calorimeter tests and pyrolysis gaseous products of the MoS₂-DOPO/FPUF composite were analyzed by scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, and thermogravimetric analysis/infrared spectrometry. The results suggested that the MoS₂-DOPO hybrid played a synergistic flame retardant effect of gas and condensed bi-phase action. In addition, a possible flame retardancy and smoke suppression mechanism of the MoS₂-DOPO/FPUF composite were proposed. This study provides a facile and promising strategy for the fabrication of polymer materials with excellent flame retardancy and smoke suppression properties.

Nanoreinforcements of Two-Dimensional Nanomaterials for Flame Retardant Polymeric Composites: An Overview

Polymer materials are ubiquitous in daily life. While polymers are often convenient and helpful, their properties often obscure the fire hazards they may pose. Therefore, it is of great significance in terms of safety to study the flame retardant properties of polymers while still maintaining their optimal performance. Current literature shows that although traditional flame retardants can satisfy the requirements of polymer flame retardancy, due to increases in product requirements in industry, including requirements for durability, mechanical properties, and environmental friendliness, it is imperative to develop a new generation of flame retardants. In recent years, the preparation of modified two-dimensional nanomaterials as flame retardants has attracted wide attention in the field. Due to their unique layered structures, two-dimensional nanomaterials can generally improve the mechanical properties of polymers via uniform dispersion, and they can form effective physical barriers in a matrix to improve the thermal stability of polymers. For polymer applications in specialized fields, different two-dimensional nanomaterials have potential conductivity, high thermal conductivity, catalytic activity, and antiultraviolet abilities, which can meet the flame retardant requirements of polymers and allow their use in specific applications. In this review, the current research status of two-dimensional nanomaterials as flame retardants is discussed, as well as a mechanism of how they can be applied for reducing the flammability of polymers.

Three-Dimensional Printing of Abrasive, Hard, and Thermally Conductive Synthetic Microdiamond-Polymer Composite Using Low-Cost Fused Deposition Modeling Printer

A relative lack of printable materials with tailored functional properties limits the applicability of three-dimensional (3D) printing. In this work, a diamond-acrylonitrile butadiene styrene (ABS) composite filament for use in 3D printing was created through incorporation of high-pressure and high-temperature (HPHT) synthetic microdiamonds as a filler. Homogenously distributed diamond composite filaments, containing either 37.5 or 60 wt % microdiamonds, were formed through preblending the diamond powder with ABS, followed by subsequent multiple fiber extrusions. The thermal conductivity of the ABS base material increased from 0.17 to 0.94 W/(m·K), more than five-fold following incorporation of the microdiamonds. The elastic modulus for the 60 wt % microdiamond containing composite material increased by 41.9% with respect to pure ABS, from 1050 to 1490 MPa. The hydrophilicity also increased by 32%. A low-cost fused deposition modeling printer was customized to handle the highly abrasive composite filament by replacing the conventional (stainless-steel) filament feeding gear with a harder titanium gear. To demonstrate improved thermal performance of 3D printed devices using the new composite filament, a number of composite heat sinks were printed and characterized. Heat dissipation measurements demonstrated that 3D printed heat sinks containing 60 wt % diamond increased the thermal dissipation by 42%.

Study on the flammability, thermal stability and diffusivity of polyethylene nanocomposites containing few layered tungsten disulfide (WS2) functionalized with metal oxides

In this work, exfoliated tungsten disulfide (WS2) functionalized with metal oxides as a filler of polyethylene (PE) was used. An efficient exfoliation procedure resulted in the synthesis of 7-9 layered flakes of WS2. Flakes of exfoliated WS2 were functionalized by iron oxide and nickel oxide nanoparticles, respectively. The nanomaterials were mixed with polyethylene by extrusion. Methods such as Transmission Electron Microscopy (TEM), Atomic Force Microscopy (AFM), X-Ray Diffraction (XRD) or Thermogravimetric Analysis (TGA) were used to characterize the materials. Flame retardant properties were investigated by microcalorimetry. Comparing the obtained values of heat released during combustion, it can be observed that the addition of fillers reduces flammability significantly compared to neat polyethylene. It is revealed that this composite can provide a certain physical barrier and inhibit the diffusion of heat and gaseous products during combustion. Thermogravimetric analysis of composites showed increased thermal stability with addition of nanofillers and reduction of carbon monoxide generation in the whole range of the nanofiller addition (from 0.5 to 2 wt% in PE). Results suggested that the composite with Ni2O3 could endow the best flame retardance for PE. The peak heat release rate of this sample with 2 wt% nanofiller was reduced to 792 W g-1 (1216 W g-1 for PE), and the total heat release was decreased to 39 kJ g-1 (47 kJ g-1 for PE). A very significant increase in thermal conductivity for all composites was observed as well.