Dual dimensional nanostructures with highly durable non-wetting properties under dynamic and underwater conditions

The Challenge of Superhydrophobicity: Environmentally Facilitated Cassie-Wenzel Transitions and Structural Design

Superhydrophobic materials can be used in various fields to optimize production and life due to their unique surface wetting properties. However, under certain pressure and perturbation conditions, the droplets deposited on superhydrophobic materials are prone to change from Cassie state to Wenzel state, which limits the practical applications of the materials. In recent years, a large number of works have investigated the transition behavior, transition mechanism, and influencing factors of the wetting transition that occurs when a superhydrophobic surface is under a series of external environments. Based on these works, in this paper, the phenomenon and kinetic behavior of the destruction of the Cassie state and the mechanism of the wetting transition are systematically summarized under external conditions that promote the wetting transition on the material surface, including pressure, impact, evaporation, vibration, and electric wetting. In addition, superhydrophobic surface morphology has been shown to directly affect the duration of the Cassie state. Based on the published work the effects of specific morphology on the Cassie state, including structural size, structural shape, and structural level, are summarized in this paper from theoretical analyses and experimental data.

An energy-free strategy to elevate anti-icing performance of superhydrophobic materials through interfacial airflow manipulation

Superhydrophobic surfaces demonstrate excellent anti-icing performance under static conditions. However, they show a marked decrease in icing time under real flight conditions. Here we develop an anti-icing strategy using ubiquitous wind field to improve the anti-icing efficiency of superhydrophobic surfaces during flight. We find that the icing mass on hierarchical superhydrophobic surface with a microstructure angle of 30° is at least 40% lower than that on the conventional superhydrophobic plate, which is attributed to the combined effects of microdroplet flow upwelling induced by interfacial airflow and microdroplet ejection driven by superhydrophobic characteristic. Meanwhile, the disordered arrangement of water molecules induced by the specific 30° angle also raises the energy barriers required for nucleation, resulting in an inhibition of the nucleation process. This strategy of microdroplet movement manipulation induced by interfacial airflow is expected to break through the anti-icing limitation of conventional superhydrophobic materials in service conditions and can further reduce the risk of icing on the aircraft surface.

Bouncing Regimes of Supercooled Water Droplets Impacting Superhydrophobic Surfaces with Controlled Temperature and Humidity

Superhydrophobic surfaces have shown significant potential for the passive anti-icing application due to their unique water repellency. Reducing the contact time between the impacting droplets and the underlying surfaces with certain textures, especially applying the pancake bouncing mechanism, is expected to eliminate droplet icing upon impingement. However, the anti-icing performance of such superhydrophobic surfaces against the impact of supercooled water droplets has not yet been examined. Therefore, we fabricated a typical post-array superhydrophobic surface (PSHS) and a flat superhydrophobic surface (FSHS), to study the droplet impact dynamics on them with controlled temperature and humidity. The contact time and the bouncing behavior on these surfaces and their dependence on the surface temperature, Weber number, and surface frost were systematically investigated. The conventional rebound and full adhesion were observed on the FSHS, and the adhesion is mainly induced by the penetration of the droplet into the surface micro/nanostructures and the consequent Cassie-to-Wenzel transition. On the PSHS, four distinct regimes including pancake rebound, conventional rebound, partial rebound, and full adhesion were observed, where the contact time increases correspondingly. Over a certain Weber number range, the pancake rebound regime where the droplet bounces off the surface with a dramatically shortened contact time benefits the anti-icing performance. By further decreasing the surface temperature, the pancake rebound turns into the conventional rebound, where the droplet is not levitated after the capillary emptying process. Our scale analysis indicates that the frost between the posts reduces the capillary energy stored during the downward penetration, resulting in the failure of the pancake bouncing. A droplet adheres onto the frosted surface at sufficiently low temperature, especially at larger Weber numbers, on account of the coupling influence of droplet nucleation and wetting transition.

Icephobic/anti-icing properties of superhydrophobic surfaces

In the winter, icing on solid surfaces is a typical occurrence that may create a slew of hassles and even tragedies. Anti-icing surfaces are one of the effective solutions for this kind of problem. The roughness of a superhydrophobic surface traps air and weakens the contact between the solid surface and liquid water, allowing water droplets to be removed before freezing. At present, the conventional anti-icing methods including mechanical or thermal technology are not only surface structure unfriendly but also have the obsessions of low efficiency, high energy consumption and high manufacturing costs. Hence, developing a way to remove ice by just modifying the surface shape or chemical composition with a low surface energy is extremely desirable. Numerous attempts have been made to investigate the evolution of ice nucleation and icing on superhydrophobic surfaces under the direction of the ice nucleation hypothesis. In this paper, the research progress of ice nucleation in recent years is reviewed from theoretical and application. The icephobic surfaces are described using the wettability and classical nucleation theories. The benefits and drawbacks of anti-icing superhydrophobic surface are summarized, as well as deicing methods. Finally, several applications of ice phobic materials are illustrated, and some problems and challenges in the research field are discussed. We believed that this review will be useful in guiding future water freezing initiatives.

What Can Probing Liquid-Air Menisci Inside Nanopores Teach Us About Macroscopic Wetting Phenomena?

Solid surfaces with excellent nonwetting ability have drawn significant interest from interfacial scientists and engineers. While much effort was devoted to investigating macroscopic wetting phenomena on nonwetting surfaces, the otherwise microscopic wetting has received less attention, and the surface/interface properties at the microscopic scale are not well resolved and correlated with the macroscopic wetting behavior. Herein, we first characterize the nanoscopic morphology and effective stiffness of liquid-air interfaces inside nanopores (nanomenisci) on diverse nonwetting nanoporous surfaces underneath water droplets using atomic force microscopy. Detailed three-dimensional imaging of the droplet-surface contact region reveals that water only slightly penetrates into the nanopores, allowing for quantitative prediction of the macroscopic contact angle using the Cassie-Baxter model. By gradually increasing the scanning force, we observe incrementally wetting of nanopores by water, and dewetting occurs when the force is lowered again, exhibiting reversible wetting-dewetting transitions. Further, nanoindentation measurements demonstrate that the nanomenisci show apparent elastic deformation and size-dependent effective stiffness at small indenting forces. Finally, we correlate the effective stiffness of the nanomenisci with the transition from complete rebound to partial rebound for impinging droplets on nanoporous surfaces. Our study suggests that probing the physical properties of the liquid-air menisci at the nanoscale is essential to rationalize macroscopic static and dynamic wetting phenomena on structured surfaces.

Tuning nanostructured surfaces with hybrid wettability areas to enhance condensation

Vapor condensation is widespread in natural and industrial applications. Rapid and efficient condensation plays an essential role in improving energy efficiency. Despite numerous efforts over the past few decades, the fundamental mechanism of condensation and the microscopic features of condensed droplets are not well understood. Moreover, designing a nanostructured surface with wetting contrast to enhance dropwise condensation remains unclear. Herein, through molecular dynamics simulation, we characterized the condensation processes on various nanopillar surfaces, including the nucleation, growth and coalescence of nanodroplets. During condensation, the droplet size grows linearly with time as V ∝ t, and the coalescence between small droplets can affect the resultant wetting mode of large droplets. The results indicate that the cooperation between spatially ordering nucleation and dropwise growth endows hybrid nanopillar surfaces with better heat and mass transfer performance compared with other homogeneous nanopillar surfaces. Moreover, an interesting dewetting transition occurring on hydrophobic nanopillar surface was observed during droplet growth, the nucleation site and dewetting transition were analyzed based on potential energy field of surface. By varying the geometric parameters of the nanopillar, we found that the condensation rate of the hybrid nanopillar surface increases with the increase of surface solid fraction. The dense nanopillar array can not only restrain the formation of Wenzel mode droplet, but also enhance the condensation rate, which provides a guidance for the design of hybrid nanostructured surfaces.