A Janus oil barrel with tapered microhole arrays for spontaneous high-flux spilled oil absorption and storage

Recent advances in functional micro/nanomaterials for removal of crude oil via thermal effects

Crude oil is one of the most widely used energy and industrial raw materials that is crucial to the world economy, and is used to produce various petroleum products. However, crude oil often spills during extraction, transportation and use, causing negative impacts on the environment. Thus, there is a high demand for products to remediate leaked crude oil. Among them, oleophilic and hydrophobic adsorbents can absorb crude oil through thermal effects and are research hotspots. In this review, we first present an overview of wettability theory, the heating principles of various thermal effects, and the theory of reducing crude oil viscosity by heating. Then we discuss adsorbents based on different heating methods including the photothermal effect, Joule heating effect, alternating magnetic field heating effect, and composite heating effect. Preparation methods and oil adsorption performance of adsorbents are summarized. Finally, the advantages and disadvantages of various heating methods are briefly summarized, as well as the prospects for future research.

Tailored Morphology in Polystyrene/Poly(lactic acid) Blend Particles: Solvent's Effect on Controlled Janus/Core-Shell Structures

Controlling the morphology of polymeric particles is vital for their diverse applications. In this study, we explored how solvent composition influences the morphology of poly(styrene)/poly(lactic acid) (PS/PLA) particles prepared via the emulsion solvent evaporation method. We used toluene, dichloromethane (DCM), and various mixtures to prepare these particles. We investigated phase separation within the PS/PLA/solvent system using the Flory-Huggins ternary phase diagram and MesoDyn simulation, revealing pronounced immiscibility and phase separation in both PS/PLA/DCM and PS/PLA/toluene systems. We employed scanning electron microscopy (SEM) and attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) to characterize the resulting morphologies. Our study unveiled the substantial impact of solvent composition on particle structure. Using pure toluene resulted in acorn-shaped Janus particles. However, incorporating DCM into the solvent induced a transition from Janus to core-shell morphology. Remarkably, core-shell particles exhibited a single-core structure in a mixed toluene/DCM solvent, indicating thermodynamic stability. In contrast, pure DCM favored kinetically controlled multicore morphology, leading to lower PLA crystallinity due to increased PS-PLA interfaces. Samples with high Janus balance formed a self-assembled, two-dimensional (2-D) monolayer film, demonstrating the interfacial activity of the Janus particles. This 2-D monolayer film exhibits desirable emulsification properties with potential applications in various fields. Our study combines theoretical and experimental analyses, shedding light on the profound impact of solvent composition on the PS/PLA particle morphology. We observed transitions from Janus to core-shell structures, highlighted the influence of solvent viscosity on particle size, and uncovered the formation of self-assembled 2-D monolayer films. These insights are pivotal for tailoring polymeric particle structures. Furthermore, our findings advance macromolecular science in interface design, offering promising prospects for innovative materials development.

Thermal and magnetic dual-responsive switchable device with superhydrophilicity/underwater superoleophobicity and excellent targeted oil–water separation performance

In view of the increasingly serious problem of oil–water separation, it is a convenient and practical method to introduce a hydrogel coating on the surface of materials to make super-wetting materials. Nowadays, researchers of super-wetting materials pay more attention to the research and development of responsive materials. Here, a thermal and magnetic dual-responsive superhydrophilicity/underwater superoleophobicity switchable device (Fe3O4@PNIPAM-Cu) was simply fabricated using the Fe3O4 nanoparticles, poly-N-isopropylacrylamide (PNIPAM) hydrogel as the functional coating and copper foam as the skeleton through a one-step solution immersion method. The separation efficiency of the benzene-water mixture of this dual-responsive device can reach up to 99.98%. Even after 10 separation cycles, it maintained an efficiency of more than 99.90%. At temperatures above ~34°C, the device can stop oil–water separation. The experiments presented here demonstrate this dual-responsive device possesses excellent superhydrophilicity/underwater superoleophobicity, thermal-responsive property and magnetic navigation function.

High-performance blood plasma separation based on a Janus membrane technique and RBC agglutination reaction

Separation of plasma which is full of various biomarkers is critical for clinical diagnosis. However, the point-of-care plasma separation often relies on microfluidic filtration membranes which are usually limited in purity, yield, hemolysis, extraction speed, hematocrit level, and protein recovery. Here, we have developed a high-performance plasma membrane separation technique based on a Janus membrane and red blood cell (RBC) agglutination reaction. The RBC agglutination reaction can form larger RBC aggregates to separate plasma from blood cells. Then, the Janus membrane, serving as a multipore microfilter to block large RBC aggregates, allows the plasma to flow from the hydrophobic side to its hydrophilic side spontaneously. As a result, the separation technique can extract highly-purified plasma (99.99%) from whole blood with an ultra-high plasma yield (∼80%) in ∼80 s. Additionally, the separation technique is independent of the hematocrit level and can avoid hemolysis.

Flexible, Elastic, and Superhydrophobic/Superoleophilic Adhesive for Reusable and Durable Water/Oil Separation Coating

This study investigates a highly flexible/stretchable and mechanically durable superhydrophobic/superoleophilic coating for efficient oil/water separation and oil absorption. The coating is applied via a simple immersion process using a mixed solution of a biocompatible adhesive (ethyl cyanoacrylate, ECA), a highly stretchable polymer (polycaprolactone, PCL), and superhydrophobic/superoleophilic nanoparticles (fluorine-coated silica nanoparticles, F-SiO₂ NPs) in a solvent, followed by solvent evaporation and ECA polymerization. Polymerized ECA (poly-ECA) in the coating material strongly adheres the F-SiO₂ NPs to the substrate surface, while PCL bestows the rigid poly-ECA with high flexibility. A coated polyurethane sponge exhibits superhydrophobicity (water contact angle of >150°), while retaining robust mechanical stability and flexibility/elasticity. This provides an efficient means of cleaning oil spills with high selectivity, even after mechanical abrasion (>99% separation efficiency is retained after 120 tape test cycles and 50 rubbing test cycles), with excellent reusability.

Emerging Separation Applications of Surface Superwettability

Human beings are facing severe global environmental problems and sustainable development problems. Effective separation technology plays an essential role in solving these challenges. In the past decades, superwettability (e.g., superhydrophobicity and underwater superoleophobicity) has succeeded in achieving oil/water separation. The mixture of oil and water is just the tip of the iceberg of the mixtures that need to be separated, so the wettability-based separation strategy should be extended to treat other kinds of liquid/liquid or liquid/gas mixtures. This review aims at generalizing the approach of the well-developed oil/water separation to separate various multiphase mixtures based on the surface superwettability. Superhydrophobic and even superoleophobic surface microstructures have liquid-repellent properties, making different liquids keep away from them. Inspired by the process of oil/water separation, liquid polymers can be separated from water by using underwater superpolymphobic materials. Meanwhile, the underwater superaerophobic and superaerophilic porous materials are successfully used to collect or remove gas bubbles in a liquid, thus achieving liquid/gas separation. We believe that the diversified wettability-based separation methods can be potentially applied in industrial manufacture, energy use, environmental protection, agricultural production, and so on.

Optimization mechanism and applications of ultrafast laser machining towards highly designable 3D micro/nano structuring

The optimization mechanism of ultrafast laser machining is introduced. The specific applications of laser processed 3D micro/nano structures in optical, electrochemical and biomedical fields are elaborated, and perspectives are presented.

Pulsed Laser Deposited Zeolite Coatings on Femtosecond Laser-Nanostructured Steel Meshes for Durable Superhydrophilic/Oleophobic Functionalities

Ultrafast laser structuring has proven to alter the wettability performance of surfaces drastically due to controlled modification of the surface roughness and energy. Surface alteration can be achieved also by coating the surfaces with functional materials with enhanced durability. On this line, robust and tunable surface wettability performance can be achieved by the synergic effects of ultrafast laser structuring and coating. In this work, femtosecond laser-structured stainless steel (SS-100) meshes were used to host the growth of NaAlSi₂O₆-H₂O zeolite films. Contact angle measurements were carried on pristine SS-100 meshes, zeolite-coated SS-100 meshes, laser-structured SS-100 meshes, and zeolite-coated laser-structured SS-100 meshes. Enhanced hydrophilic behavior was observed in the zeolite-coated SS-100 meshes (contact angle 72°) and in laser-structured SS-100 meshes (contact angle 41°). On the other hand, superior durable hydrophilic behavior was observed for the zeolite-coated laser-structured SS-100 meshes (contact angle 14°) over an extended period and reusability. In addition, the zeolite-coated laser-structured SS-100 meshes were subjected to oil-water separation tests and revealed augmented effectuation for oil-water separation.

Recent advances in femtosecond laser-structured Janus membranes with asymmetric surface wettability

Janus wettability membranes have received much attention because of their asymmetric surface wettability. On the basis of this distinctiveness from traditional symmetrical membranes, relevant scholars have been inspired to pursue many innovations utilizing such membranes. Femtosecond laser microfabrication shows many advantages, such as precision, short time, and environmental friendliness, over traditional fabrication methods. Now this has been applied in structuring Janus membranes by researchers. This review covers recent advances in femtosecond laser-structured Janus membranes with asymmetric surface wettability. The background in femtosecond laser-structured Janus membranes is first discussed, focusing on the Janus wettability membrane and femtosecond laser microfabrication. Then the applications of Janus membranes are introduced, which are divided into unidirectional fluid transport, oil-water separation, fog harvesting, and seawater desalination. Finally, based on femtosecond laser-structured Janus membranes, some existing problems are pointed out and future perspectives proposed.

Multifunctional metal-organic frameworks in oil spills and associated organic pollutant remediation

The release of toxic organic compounds into the environment in an event of oil spillage is a global menace due to the potential impacts on the ecosystem. Several approaches have been employed for oil spills clean-up, with adsorption technique proven to be more promising for the total reclamation of a polluted site. Of the several adsorbents so far reported, adsorbent-based porous materials have gained attention for the reduction/total removal of different compounds in environmental remediation applications. The superior potential of mesoporous materials based on metal-organic frameworks (MOFs) against conventional adsorbents is due to their intriguing and enhanced properties. Therefore, this review presents recent development in MOF composites; methods of preparation; and their practical applications towards remediating oil spill, organic pollutants, and toxic gases in different environmental media, as well as potential materials in the possible deployment in reclaiming the polluted Niger Delta due to unabated oil spillage and gas flaring.

Femtosecond Laser Microfabrication of Porous Superwetting Materials for Oil/Water Separation: A Mini-Review

Frequent oil-leakage accidents and large quantities of oil-bearing wastewater discharge cause severe environmental pollution and huge economic losses. Recently, superwetting porous materials are successfully utilized to separate oil/water mixture (OWM) based on the different interfacial behavior of water and oil. Here, we summarize the recent development of efficient oil/water separation (OWS) based on the femtosecond laser-induced superwetting materials. The typical wettability-based separation manners (including “oil-removing” and “water-removing”) and the characteristic of the femtosecond laser are introduced as background. Various laser-structured porous sheets with either superhydrophobicity or underwater superoleophobicity are successfully used to separate different OWMs. The laser processing methods, surface wettability, separation process, and separation mechanism of these laser-structured separation materials are reviewed. Finally, the current challenges and prospects in achieving OWS by femtosecond laser microfabrication are discussed.

Expedited Transition in the Wettability Response of Metal Meshes Structured by Femtosecond Laser Pulses for Oil-Water Separation

Oil-water separation using super-wetting and the selective permeability of membranes for oil or water has great ecological and economic significance. We report on the transition of wettability response, from superhydrophilic underwater-superoleophobic to superhydrophobic-superoleophilic state, by nanostructuring stainless steel and copper meshes using ultrashort femtosecond laser pulses. Our approach is environment-friendly, chemical free, and efficient as it exploits the benefit of aging the processed samples in a high vacuum environment. We optimized the laser scanning parameters, mesh pore size, and aging conditions to produce membranes exhibiting an extraordinary separation efficiency of 98% for the oil-water mixture. A variation in the water and oil contact angles for different meshes is presented as a function of the laser scanning speed. Stainless steel meshes with 150 μm pore size and copper meshes with 100 μm pore size have demonstrated an excellent wettability response for oil and water phases. Vacuum aging causes rapid chemisorption of hydrocarbons on laser-structured surfaces in the absence of water molecules, rapidly transforming the wetting state from superhydrophilic to superhydrophobic.

Superhydrophobic graphene-coated sponge with microcavities for high efficiency oil-in-water emulsion separation

Materials for emulsion separation with low pressure, high flux and high stability are of great interest in the treatment of oily wastewater. Herein, we report a facile strategy for the fabrication of PDMS and graphene coated melamine sponge (PG-MS), which can efficiently separate oil-in-water emulsions. In PG-MS, melamine sponge (MS) provides a three-dimensional porous structure, graphene constructs hydrophobic microcavities, and PDMS enhances the hydrophobic property of the material, forming a superhydrophobic material. The PG-MS shows high flux (experimentally 10 000 L m^-2 h^-1, and the effective flux increases with the thickness of the filter layer), high separation efficiency (oil content of the filtered water ∼4.7 mg L^-1 can be discharged directly, with oil separation efficiency >99%), low pressure (applied to overcome water's gravity), and high stability (no obvious change in 20 cycles). Our study indicates that PG-MS has a wide range of applications in oil-in-water emulsion separation in industry and environmental sciences.

Superhydrophobic Nickel-Electroplated Carbon Fibers for Versatile Oil/Water Separation with Excellent Reusability and High Environmental Stability

Superhydrophobic filtrating materials have been widely developed for rapid removal or collection of oils from oil/water mixture due to the increasing water pollution caused by oil spills and oil-contaminated wastewater. However, poor reusability, superhydrophobic failure in harsh environments, and that only heavy oil or light oil was separated from water seriously restricted their practical application. Herein, superhydrophobic carbon fibers were first fabricated using a novel nickel electroplating for versatile oil/water separation with excellent reusability and high environmental stability. The interconnected nanometer-scale nickel grains formed on the micrometer-scale fibers and fluoroalkylsilane molecules enabled the fibers to be superhydrophobic with the water contact angle (CA) of ∼159.1° and superoleophilic with the oil CA of ∼0°. The nickel coating contributed to the improvement of the bonding strength, tensile strength, and oxidation resistance of the fibers. The as-prepared fibers could be applied for the separation of heavy or light oil/water mixtures with separation efficiencies above 99.1%, during which the oil content in the separated water all remained below 78 ppm. The fibers also realized the highly efficient separation of dichloromethane and various harsh environmental solutions such as hot water, acid, alkali, and salt. The superhydrophobicity of the fluorinated nickel-coated carbon fibers still remained even after 100 cycles of separation and 24 months of storage in air, demonstrating outstanding durability of the fibers. These novel superhydrophobic carbon fibers had promising potentials for versatile oil/water separation in practical applications.

A three-dimensional porous Co@C/carbon foam hybrid monolith for exceptional oil-water separation

Frequent oil spill accidents and ever-increasing oily wastewater have become serious global environmental problems. To enhance the oil-sorption capacity and simplify the oil-recovery process, the construction of various advanced oil sorbents and oil-collecting devices is of great technological importance. Herein, a three-dimensional (3D) porous carbon-based hybrid monolith has been successfully fabricated, in which cobalt based metal-organic framework (Co-MOF) nanosheets are firstly immobilized on a carbon foam (CF) skeleton (denoted as Co-MOFs/CF) via a facile vapor-phase hydrothermal (VPH) technique followed by carbonation treatment under a N₂ atmosphere into Co@C/CF. The resulting Co@C/CF hybrid monolith exhibits an exceptional oil/water separation ability, including high sorption capacity (from 85 to 200 times its own weight toward various solvents and oils), easy collection and remarkable recyclability, as reflected by no obvious reduction in uptake capacity even after 20 cycles of repeated operation. More significantly, the oil-collecting device based on the proposed carbon-based hybrid monolith can rapidly, efficiently, and continuously collect oil from water surfaces, making it a promising candidate for oil-spill remediation.

A review of femtosecond laser-structured superhydrophobic or underwater superoleophobic porous surfaces/materials for efficient oil/water separation

Oil/water separation (OWS) technology has become an increasingly crucial tool to protect the environment and reduce the economic losses caused by the discharge of oily wastewater and oil spills. Recently, porous materials with superwettability have been applied in effective OWS and have achieved tremendous success. Herein, we review recent advancements of OWS utilizing femtosecond (fs) laser-structured superhydrophobic or underwater superoleophobic porous materials. We will review the enabling materials processing and treatment methods, their surface wettability, the separating methods and processes, and the separation mechanisms. Inspired by lotus leaves and fish scales, superhydrophobic and underwater superoleophobic properties are artificially achieved on substrate surfaces by fs laser processing. By using fs laser-structured superwetting porous materials, various oil/water mixtures (OWMs) are successfully separated through different separation methods. Presently, the research of fs laser-based OWS is still in its infancy. We will also discuss the current challenges and future prospects in this emerging field. It is expected that the advanced features of fs laser microfabrication will lead to exciting applications for OWS.

Mirror-rotation-symmetrical single-focus spiral zone plates

In this Letter, we report mirror-rotation-symmetrical single-focus spiral zone plates (MS-SZPs) fabricated by femtosecond laser direct writing. The novel optical element can generate a single-focus vortex beam, owing to the element's complicated continuous surface. The MS-SZP surface possesses reverse mirror-rotation symmetry, which ensures that the transfer element has the same surface morphology as the original element. Both the transfer element and original element have good optical properties. The single-focus behavior was investigated by a microscopic imaging system and found to be in good agreement with theoretical simulation results. The innovative optical component is expected to be widely used in optical communication, quantum computation, optical manipulation, and other fields.