Robust Miniemulsion PhotoATRP Driven by Red and Near-Infrared Light

Photoinduced polymerization techniques have gathered significant attention due to their mild conditions, spatiotemporal control, and simple setup. In addition to homogeneous media, efforts have been made to implement photopolymerization in emulsions as a practical and greener process. However, previous photoinduced reversible deactivation radical polymerization (RDRP) in heterogeneous media has relied on short-wavelength lights, which have limited penetration depth, resulting in slow polymerization and relatively poor control. In this study, we demonstrate the first example of a highly efficient photoinduced miniemulsion ATRP in the open air driven by red or near-infrared (NIR) light. This was facilitated by the utilization of a water-soluble photocatalyst, methylene blue (MB+). Irradiation by red/NIR light allowed for efficient excitation of MB+ and subsequent photoreduction of the ATRP deactivator in the presence of water-soluble electron donors to initiate and mediate the polymerization process. The NIR light-driven miniemulsion photoATRP provided a successful synthesis of polymers with low dispersity (1.09 ≤ Đ ≤ 1.29) and quantitative conversion within an hour. This study further explored the impact of light penetration on polymerization kinetics in reactors of varying sizes and a large-scale reaction (250 mL), highlighting the advantages of longer-wavelength light, particularly NIR light, for large-scale polymerization in dispersed media owing to its superior penetration. This work opens new avenues for robust emulsion photopolymerization techniques, offering a greener and more practical approach with improved control and efficiency.

Inverse Miniemulsion Enables the Continuous-Flow Synthesis of Controlled Ultra-High Molecular Weight Polymers

We report the controlled synthesis of ultra-high molecular weight (UHMW) polymers (Mn ≥ 106 g/mol) via continuous flow in a tubular reactor. At high monomer conversion, UHMW polymers in homogeneous batch polymerization exhibit high viscosities that pose challenges for employing continuous flow reactors. However, under heterogeneous inverse miniemulsion (IME) conditions, UHMW polymers can be produced within the dispersed phase, while the viscosity of the heterogeneous mixture remains approximately the same as the viscosity of the continuous phase. Conducting such IME polymerizations in flow results in a faster rate of polymerization compared to batch IME polymerizations while still providing excellent control over molecular weight up to 106 g/mol. Crucial emulsion parameters, such as particle size and stability under continuous flow conditions, were examined using dynamic light scattering. A range of poly(N,N-dimethylacrylamide) and poly(4-acryloylmorpholine) polymers with molecular weights of 104-106 g/mol (Đ ≤ 1.31) were produced by this method using water-soluble trithiocarbonates as photoiniferters.

Visible Light-Accelerated Photoiniferter Polymerization in Ionic Liquid

The effect of ionic liquids on the reversible addition-fragmentation chain transfer (RAFT) polymerization mediated by a visible-light-induced photoiniferter mechanism was investigated. N,N-Dimethyl acrylamide was polymerized by photoiniferter polymerization in 1-ethyl-3-methylimidazolium ethylsulfate [EMIM][EtSO4] ionic liquid. We observed a considerable increase in the polymerization rate constants in ionic liquids (ILs), as well as in the mixed solvent of water and the IL, compared to those observed with water alone as the solvent. To demonstrate the robustness of the process, block copolymers with varying block ratios were synthesized with precise control over their molecular weight and mass dispersity (Đ). The very high chain-end fidelity provided by the photoiniferter polymerization in IL was described by using MALDI-ToF MS analysis.

Reverse sequence polymerization-induced self-assembly in aqueous media: a counter-intuitive approach to sterically-stabilized diblock copolymer nano-objects

A 500 nm charge-stabilized latex is converted into 40 nm sterically-stabilized nanoparticles via reverse sequence polymerization-induced self-assembly (PISA).

Photo-Iniferter RAFT Polymerization

Light-mediated polymerization techniques offer distinct advantages over polymerization reactions fueled by thermal energy, such as high spatial and temporal control as well as the possibility to work under mild reaction conditions. Reversible addition-fragmentation chain-transfer (RAFT) polymerization is a highly versatile radical polymerization method that can be utilized to control a variety of monomers and produce a vast number of complex macromolecular structures. The use of light to drive a RAFT-polymerization is possible via multiple routes. Besides the use of photo-initiators, or photo-catalysts, the direct activation of the chain transfer agent controlling the RAFT process in a photo-iniferter (PI) process is an elegant way to initiate and control polymerization reactions. Within this review, PI-RAFT polymerization and its advantages over the conventional RAFT process are discussed in detail.

Biomimetic controlled radical photopolymerization in a two-dimensional organized environment under visible light

Fast and well-controlled photoinduced atom transfer radical polymerization (photoATRP) in the organized medium of a bilayer activated by visible light under environmentally friendly mild aqueous conditions leads to polymers with predetermined molecular weight and low dispersity. The decisive parameter for photoATRP of monomers in the organized medium was their mobility and orientation with respect to the bilayer and the photoredox catalyst localized in the interstitial layer.

Reversible Deactivation Radical Polymerization: From Polymer Network Synthesis to 3D Printing

3D printing has changed the fabrication of advanced materials as it can provide customized and on-demand 3D networks. However, 3D printing of polymer materials with the capacity to be transformed after printing remains a great challenge for engineers, material, and polymer scientists. Radical polymerization has been conventionally used in photopolymerization-based 3D printing, as in the broader context of crosslinked polymer networks. Although this reaction pathway has shown great promise, it offers limited control over chain growth, chain architecture, and thus the final properties of the polymer networks. More fundamentally, radical polymerization produces dead polymer chains incapable of postpolymerization transformations. Alternatively, the application of reversible deactivation radical polymerization (RDRP) to polymer networks allows the tuning of network homogeneity and more importantly, enables the production of advanced materials containing dormant reactivatable species that can be used for subsequent processes in a postsynthetic stage. Consequently, the opportunities that (photoactivated) RDRP-based networks offer have been leveraged through the novel concepts of structurally tailored and engineered macromolecular gels, living additive manufacturing and photoexpandable/transformable-polymer networks. Herein, the advantages of RDRP-based networks over irreversibly formed conventional networks are discussed.

Progress and Perspectives Beyond Traditional RAFT Polymerization

The development of advanced materials based on well-defined polymeric architectures is proving to be a highly prosperous research direction across both industry and academia. Controlled radical polymerization techniques are receiving unprecedented attention, with reversible-deactivation chain growth procedures now routinely leveraged to prepare exquisitely precise polymer products. Reversible addition-fragmentation chain transfer (RAFT) polymerization is a powerful protocol within this domain, where the unique chemistry of thiocarbonylthio (TCT) compounds can be harnessed to control radical chain growth of vinyl polymers. With the intense recent focus on RAFT, new strategies for initiation and external control have emerged that are paving the way for preparing well-defined polymers for demanding applications. In this work, the cutting-edge innovations in RAFT that are opening up this technique to a broader suite of materials researchers are explored. Emerging strategies for activating TCTs are surveyed, which are providing access into traditionally challenging environments for reversible-deactivation radical polymerization. The latest advances and future perspectives in applying RAFT-derived polymers are also shared, with the goal to convey the rich potential of RAFT for an ever-expanding range of high-performance applications.

Dual Roles of Amino-Functionalized Silicon Quantum Dots (SiQDs) for Visible-Light-Induced Surface-Initiated PET-RAFT Polymerization on Substrates

Silicon quantum dots (SiQDs) are explored for the first time as an efficient photocatalyst for visible-light-regulated reversible addition-fragmentation chain transfer (RAFT) polymerization. The fluorescence quenching confirmed the photoinduced electron transfer (PET) between SiQDs and RAFT reagents. Besides all features of controlled radical polymerization, the SiQDs catalyzed PET-RAFT polymerization also exhibit good temporal control, high chain-end fidelity, and versatility with diverse monomers. Moreover, amino-functionalized SiQDs can be easily coated on the surface of substrates (silicon wafer) owing to the electrostatic interaction, and play a dual role of polymer-substrate connector and photocatalyst for the surface-initiated PET-RAFT polymerization. The SiQD-coated wafer was also proved to be an efficient recycle photocatalyst for PET-RAFT polymerization.

Role of External Field in Polymerization: Mechanism and Kinetics

The past decades have witnessed an increasing interest in developing advanced polymerization techniques subjected to external fields. Various physical modulations, such as temperature, light, electricity, magnetic field, ultrasound, and microwave irradiation, are noninvasive means, having superb but distinct abilities to regulate polymerizations in terms of process intensification and spatial and temporal controls. Gas as an emerging regulator plays a distinctive role in controlling polymerization and resembles a physical regulator in some cases. This review provides a systematic overview of seven types of external-field-regulated polymerizations, ranging from chain-growth to step-growth polymerization. A detailed account of the relevant mechanism and kinetics is provided to better understand the role of each external field in polymerization. In addition, given the crucial role of modeling and simulation in mechanisms and kinetics investigation, an overview of model construction and typical numerical methods used in this field as well as highlights of the interaction between experiment and simulation toward kinetics in the existing systems are given. At the end, limitations and future perspectives for this field are critically discussed. This state-of-the-art research progress not only provides the fundamental principles underlying external-field-regulated polymerizations but also stimulates new development of advanced polymerization methods.

Substituent effects in iniferter photopolymerization: can bond homolysis be enhanced by electronics?

Substituent effects on the dithiobenzoate moiety of RAFT iniferters are investigated. Donating groups accelerate the iniferter process, while withdrawing groups slow it. The unique efficiency of the methoxydithiobenzoate iniferter was uncovered.

Miniemulsion photopolymerization in a continuous tubular reactor: particle size controlviamembrane emulsification

Synthesis of polymeric nanoparticles of adjustable size in the submicron-range 200–950 nm has been conductedviamembrane emulsification combined with photoinduced miniemulsion polymerization in a continuous tubular flow reactor.

RAFT dispersion polymerisation of lauryl methacrylate in ethanol–water binary mixtures: synthesis of diblock copolymer vesicles with deformable membranes

Diblock copolymer vesicles with deformable membranes are prepared via RAFT dispersion polymerisation of lauryl methacrylate in an 80 : 20 w/w ethanol–water mixture; visible light irradiation allows facile RAFT chain-end removal from these nano-objects.

3D printing of polymeric materials based on photo-RAFT polymerization

For the first time, we report 3D printing of RAFT-based formulations to fabricate functional objects in a layer-by-layer fashion.

Switchable Reversible Addition-Fragmentation Chain Transfer (RAFT) Polymerization with the Assistance of Azobenzenes

Modulating controlled radical polymerization is an interesting and important issue. Herein, modulating RAFT polymerization employing photosensitive azobenzenes is achieved. In the presence of azobenzenes and with visible light off, RAFT polymerization runs smoothly and follows a pseudo-first-order kinetics. In contrast, with light on, RAFT polymerization is greatly decelerated or quenched depending on the type and concentration of azobenzenes. Switchable RAFT polymerization of different (meth)acrylate monomers alternatively with light off and on is demonstrated. A mechanism of photoregulating RAFT polymerization involving radical quenching by azobenzenes is proposed.

Photoinitiated Polymerization-Induced Self-Assembly via Visible Light-Induced RAFT-Mediated Emulsion Polymerization

Aqueous emulsion polymerization is one of the most commonly used techniques in industry for the production of polymer latexes. In this contribution, we present photoinitiated polymerization-induced self-assembly (photo-PISA) based on aqueous visible light-induced reversible addition-fragmentation chain transfer (RAFT)-mediated emulsion polymerization at room temperature. A wide range of morphologies including spheres, worms, and vesicles have been achieved at room temperature by modulating reaction parameters. Additionally, this method enables access to inorganic nanoparticles-loaded vesicles by adding inorganic nanoparticles at the beginning of the polymerization. Finally, an oxygen-tolerant RAFT-mediated emulsion polymerization has been developed, allowing the synthesis of polymer nano-objects at low volumes (e.g., in a 96-well plate). This study is expected to expand the scope of photo-PISA for the preparation of various block copolymer nano-objects in water at room temperature.

Manganese phosphinocarbodithioate for RAFT polymerisation with sunlight-induced chain end post-treatment

A new manganese complex of the formula Cp(CO)₂MnP(Ph)₂C(S)SCH(CH₃)Ph is an efficient RAFT agent for the preparation of SH-terminated polymers by simple visible light photocleavage of the organometallic end-group.

Photoinduced Miniemulsion Atom Transfer Radical Polymerization

Photomediated atom transfer radical polymerization (photoATRP) of (meth)acrylic monomers was conducted in miniemulsion media. The polymerization procedures took advantage of an ion-pair catalyst formed by interaction of Cu/TPMA² (TPMA = tris(2-pyridylmethyl)amine) and an anionic surfactant, sodium dodecyl sulfate (SDS). The ion-pair catalyst was efficient in controlling ATRP reactions with catalyst loadings as low as 100 ppm. The effect of different polymerization parameters, such as the size of the reaction vial, amount of surfactant, and solids content influencing the photoATRP in miniemulsion, was studied. The polymerization was conducted with solids content ranging from 5 to 50 vol % under a moderate surfactant loading (<5 wt % relative to monomer). Excellent temporal control was achieved upon switching the UV light on and off multiple times, and the polymer was successfully chain extended, indicating high retention of chain-end fidelity.

Photochemistry for Well-Defined Polymers in Aqueous Media: From Fundamentals to Polymer Nanoparticles to Bioconjugates

This review article highlights recent developments in the field of photochemistry and photochemical reversible deactivation radical polymerization applied to aqueous polymerizations. Photochemistry is a topic of significant interest in the fields of organic, polymer, and materials chemistry because it allows challenging reactions to be performed under mild conditions. Aqueous polymerization is of significant interest because water is an environmentally benign solvent, and the use of water enables complex polymer self-assembly and bioconjugation processes to occur. This review focuses on powerful new developments in photochemical aqueous polymerization reactions and their applications to the synthesis of well-defined polymer nano-objects and bioconjugates. It is anticipated that these aqueous photopolymerizations will enable the next generation of self-assembled structures and biohybrid materials to be developed under mild and environmentally friendly conditions.

Recent Advances in RAFT Polymerization: Novel Initiation Mechanisms and Optoelectronic Applications

Reversible addition-fragmentation chain transfer (RAFT) is considered to be one of most famous reversible deactivation radical polymerization protocols. Benefiting from its living or controlled polymerization process, complex polymeric architectures with controlled molecular weight, low dispersity, as well as various functionality have been constructed, which could be applied in wide fields, including materials, biology, and electrology. Under the continuous research improvement, main achievements have focused on the development of new RAFT techniques, containing fancy initiation methods (e.g., photo, metal, enzyme, redox and acid), sulfur-free RAFT system and their applications in many fields. This review summarizes the current advances in major bright spot of novel RAFT techniques as well as their potential applications in the optoelectronic field, especially in the past a few years.

Ultra-fast aqueous polymerisation of acrylamides by high power visible light direct photoactivation RAFT polymerisation

The effect of visible LED power (λ_max= 402 nm, 451 nm) on kinetics and control of direct photoactivation RAFT polymerisations of acrylamide and dimethylacrylamide are investigated.

Visible light-induced free radical promoted cationic polymerization using organotellurium compounds

In the present study, visible light and sunlight-induced cationic polymerization of vinyl and cyclic ethers using organotellurium compounds is demonstrated.

PET-RAFT polymerisation: towards green and precision polymer manufacturing

Photoinduced electron/energy transfer-reversible addition–fragmentation chain transfer (PET-RAFT) process has opened up a new way of precision polymer manufacturing to satisfy the concept of green chemistry.

Preparation of semifluorinated poly(meth)acrylates by improved photo-controlled radical polymerization without the use of a fluorinated RAFT agent: facilitating surface fabrication with fluorinated materials

Semifluorinated poly(meth)acrylates are prepared under both organocatalyzed and catalyst-free photo-controlled radical polymerization conditions from simple RAFT agents.