Molten salt electro-preparation of graphitic carbons

Graphite has been used in a wide range of applications since the discovery due to its great chemical stability, excellent electrical conductivity, availability, and ease of processing. However, the synthesis of graphite materials still remains energy-intensive as they are usually produced through a high-temperature treatment (>3000°C). Herein, we introduce a molten salt electrochemical approach utilizing carbon dioxide (CO₂) or amorphous carbons as raw precursors for graphite synthesis. With the assistance of molten salts, the processes can be conducted at moderate temperatures (700-850°C). The mechanisms of the electrochemical conversion of CO₂ and amorphous carbons into graphitic materials are presented. Furthermore, the factors that affect the graphitization degree of the prepared graphitic products, such as molten salt composition, working temperature, cell voltage, additives, and electrodes, are discussed. The energy storage applications of these graphitic carbons in batteries and supercapacitors are also summarized. Moreover, the energy consumption and cost estimation of the processes are reviewed, which provides perspectives on the large-scale synthesis of graphitic carbons using this molten salt electrochemical strategy.

Capture and electrochemical conversion of CO2 in molten alkali metal borate-carbonate blends

A family of blended compositions of molten mixed lithium and sodium borate (Li_1.5Na_1.5BO₃) and eutectic lithium-potassium carbonate (Li_1.24K_0.76CO₃) salts has been introduced as reversible carbon dioxide absorbents and as media for CO₂ electrolysis for carbon conversion. Material properties, temperature effects and kinetics of CO₂ uptake were examined. Li, Na borate can absorb up to 7.3 mmol g^-1 CO₂ at 600 °C. The blended borate-carbonate compositions are molten in the 550-600 °C temperature range, with viscosity adjustable to within a 10-1000 Pa s window depending on the borate/carbonate ratio. The blends can withstand cyclic temperature and CO₂ pressure swings without significant deterioration of their CO₂ uptake capabilities. Addition of eutectic carbonate into mixed Li, Na borate salts lowers overall CO₂ uptake due to the lower solubility of CO₂ in carbonate. However, addition of the eutectic lowers the temperature of the pressure swing operation and dramatically accelerates the CO₂ uptake during the initial stage of the absorption, potentially enabling a faster cycling. Electroreduction of CO₂ and carbon deposition on a galvanized steel cathode was more effective with increasing carbonate fraction in the molten alkali borate/carbonate blend. Blended borate/carbonate compositions with 50-60% borate content possessed sufficiently high loading capacity for CO₂ and simultaneously enabled maximum carbon product yield and Coulombic efficiency. Most of the recovered carbon product was shown to be in the form of multiwalled carbon nanotube.

Carbon Graphitization: Towards Greener Alternatives to Develop Nanomaterials for Targeted Drug Delivery

Carbon nanomaterials have attracted great interest for their unique physico-chemical properties for various applications, including medicine and, in particular, drug delivery, to solve the most challenging unmet clinical needs. Graphitization is a process that has become very popular for their production or modification. However, traditional conditions are energy-demanding; thus, recent efforts have been devoted to the development of greener routes that require lower temperatures or that use waste or byproducts as a carbon source in order to be more sustainable. In this concise review, we analyze the progress made in the last five years in this area, as well as in their development as drug delivery agents, focusing on active targeting, and conclude with a perspective on the future of the field.

Electrochemical conversion of CO2 into value-added carbon with desirable structures via molten carbonates electrolysis

Direct conversion of CO₂ to high value-added carbon products based on molten salt electrochemistry has been proven to be a feasible approach to solve the climate problem and achieve carbon neutrality. In this work, carbon nanotubes (CNTs), carbon spheres (CSs) and honeycomb carbon are synthesized by electrolysis of a single or multiple alkali metal carbonate electrolyte. The elemental composition, morphology and structure, crystallinity and graphitization degree of carbon products are characterized by electron dispersive spectroscopy (EDS), scanning electron microscopy (SEM), transmission electron microscope (TEM), X-ray diffraction (XRD) and Raman microspectroscopy (RAM). The results demonstrate that a high yield of CNTs is obtained in Li₂CO₃ electrolyte by regulating the electrolysis temperature and current density. Compared to pure Li₂CO₃, Li-Na carbonate electrolyte with 1 wt% stannic oxide/cerium oxide (SnO₂/GeO₂) favors CS formation rather than CNT formation. Additionally, honeycomb carbon products are generated in Li-Na-K electrolyte, when the electrolysis temperature is lower than 600 °C. Overall, this work provides a novel carbon neutral strategy where high value-added carbon products are synthesized using CO₂ as a carbon source.

High-Temperature CO2 Electrolysis in Solid Oxide Electrolysis Cells: Developments, Challenges, and Prospects

High-temperature CO₂ electrolysis in solid-oxide electrolysis cells (SOECs) could greatly assist in the reduction of CO₂ emissions by electrochemically converting CO₂ to valuable fuels through effective electrothermal activation of the stable CO bond. If powered by renewable energy resources, it could also provide an advanced energy-storage method for their intermittent output. Compared to low-temperature electrochemical CO₂ reduction, CO₂ electrolysis in SOECs at high temperature exhibits higher current density and energy efficiency and has thus attracted much recent attention. The history of its development and its fundamental mechanisms, cathode materials, oxygen-ion-conducting electrolyte materials, and anode materials are highlighted. Electrode, electrolyte, and electrode-electrolyte interface degradation issues are comprehensively summarized. Fuel-assisted SOECs with low-cost fuels applied to the anode to decrease the overpotential and electricity consumption are introduced. Furthermore, the challenges and prospects for future research into high-temperature CO₂ electrolysis in SOECs are included.

Carbon dioxide electrolysis and carbon deposition in alkaline-earth-carbonate-included molten salts electrolyzer

Alkaline-earth-carbonate-included molten salts sustain continuous CO₂ capture and electrochemical conversion.

Effect of BaCO3 addition on the CO2-derived carbon deposition in molten carbonates electrolyzer

Atmospheric carbon dioxide is facilely transformed into carbon materials in Ba-containing or Ba-free carbonates eutectic.