Competitive concurrence of surface wrinkling and dewetting of liquid crystalline polymer films on non-wettable substrates

Pressure tunable adhesion of rough elastomers

The ability to control adhesion is critical in various technologies including wearable electronics, pressure sensitive adhesives, and robotic systems. Biomimetic fibrillar structures, random surface roughness, and chemical surface treatments have been employed to modify the adhesion energy of materials used in these applications. However, polymer thin film dewetting has not been investigated as a surface modification tool to control adhesion. In this work, polystyrene thin films are thermally annealed on a polydimethylsiloxane substrate, causing them to dewet and form stiff, microscopic asperities on the soft substrate. The size of the asperities increases with increasing pre-annealing film thickness. Adhesion is quantified by flat-punch normal indentation testing. The largest asperities exhibited a decrease in adhesion to below the sensitivity of the instrument. More interestingly, the surfaces covered with the smallest asperities displayed a pressure-dependent adhesive response. By increasing the normal compressive stress applied prior to separation, the total debonding energy increased monotonically on the smallest asperity-covered surfaces.

Effect of Low-Pressure Plasma Treatment Parameters on Wrinkle Features

Wrinkles attract significant attention due to their ability to enhance the mechanical and optical characteristics of various optoelectronic devices. We report the effect of the plasma gas type, power, flow rate, and treatment time on the wrinkle features. When an optical adhesive was treated using a low-pressure plasma of oxygen, argon, and nitrogen, the oxygen and argon plasma generated wrinkles with the lowest and highest wavelengths, respectively. The increase in the power of the nitrogen and oxygen plasma increased the wavelengths and heights of the wrinkles; however, the increase in the power of the argon plasma increased the wavelengths and decreased the heights of the wrinkles. Argon molecules are heavier and smaller than nitrogen and oxygen molecules that have similar weights and sizes; moreover, the argon plasma comprises positive ions while the oxygen and nitrogen plasma comprise negative ions. This resulted in differences in the wrinkle features. It was concluded that a combination of different plasma gases could achieve exclusive control over either the wavelength or the height and allow a thorough analysis of the correlation between the wrinkle features and the characteristics of the electronic devices.

Cumulative energy analysis of thermally-induced surface wrinkling of heterogeneously multilayered thin films

Wrinkling is a well-known example of instability-driven surface deformation that occurs when the accumulated compressive stress exceeds the critical value in multilayered systems. A number of studies have investigated the instability conditions and the corresponding mechanisms of wrinkling deformation. Force balance analysis of bilayer systems, in which the thickness of the capping layer is importantly considered, has offered a useful approach for the quantitative understanding of wrinkling. However, it is inappropriate for multilayer wrinkling (layer number > 3) consisting of heterogeneous materials (e.g. polymer/metal or inorganic), in which the thickness variation in the substrate is also crucial. Therefore, to accommodate the additive characteristics of multilayered systems, we thermally treated tri- or quad-layer samples of polymer/metal multilayers to generate surface wrinkles and used a cumulative energy balance analysis to consider the individual contribution of each constituent layer. Unlike the composite layer model, wherein the thickness effect of the capping layer is highly overestimated for heterogenously stacked multilayers, our approach precisely reflects the bending energy contribution of the given multilayer system, with results that match well with experimental values. Furthermore, we demonstrate the feasibility of this approach as a metrological tool for simple and straightforward estimation of the thermomechanical properties of polymers, whereby a delicate change in the Young's modulus of a thin polymeric layer near its glass transition temperature can be successfully monitored.