Nanosized MCM-22 zeolite using simple non-surfactant organic growth modifiers: synthesis and catalytic applications

Adsorption Mechanism of Benzene Alkylation System Catalyzed by an Acid Catalyst: Effect of Pressure

Alkylbenzene is an important chemical intermediate, and its industrial production is mainly through the alkylation reaction of benzene and olefin under the action of an acid catalyst. In this article, the adsorption mechanism of benzene/propylene binary in HY zeolite was first revealed by Monte Carlo molecular simulation. It was found that the adsorption mechanism of benzene and propylene changes at the adsorbate loading of 36 molecules/UC, and benzene plays a dominant role. Below this loading, the adsorption sites of benzene and propylene mainly occupy the "ideal" adsorption sites, and benzene has a "first-hand advantage" toward those sites. Above 36 molecules/UC, benzene and propylene coform "molecular clusters" in the supercage of HY, resulting in the enhanced localization of adsorbates, suggesting that at low and intermediate adsorbate loadings the adsorption property is expected to effectively improve by introducing more superior adsorption sites. However, above 36 molecules/UC, the interaction between adsorbents in the clusters becomes dominant. At this point, it is critical to change the cage-like structure of the micropore and introduce more mesopore to facilitate the disintegration of adsorbates clusters and reduce the steric resistance so that the advantage of adsorption sites can be brought into play. These results lay the foundation for optimizing the operating conditions of alkylation reactions and can be further used to explain the effect of loading on similar adsorption separation or catalytic systems, such as catalytic cracking.

Cyclocondensation of Anthranilamide with Aldehydes on Gallium-Containing MCM-22 Zeolite Materials

A gallium-containing MCM-22 (Mobil Composition of Matter No. 22) zeolite material was prepared using a simple hydrothermal method. Fourier transform infrared spectroscopy analysis and powder X-ray diffraction provide evidence of the formation of a pure MCM-22 phase framework and an MWW (MCM-tWenty-tWo) structure. Scanning electron microscopy images showed a uniform spherical shape, interpenetrating the platelet structure and a uniform particle size of approximately 6 μm. ⁷¹Ga nuclear magnetic resonance studies confirmed the presence of gallium in both the tetrahedral framework and the octahedral extra-framework environment. From the sorption studies, the presence of strong acidic sites and the microporous nature of the material were evident. The resultant Ga-MCM-22 material showed an excellent isolated yield of 95% in the synthesis of 2,3-dihydroquinazolin-4(1H)-ones by cyclocondensation of anthranilamide with aldehydes in ethanol. The scope of the reaction was further explored by employing various cyclic, aromatic, and aliphatic aldehydes with anthranilamide. The results provide a very good yield (85-95%). A significant advantage of the developed protocol includes high yield, use of a green solvent, and easy removal of the catalyst through filtration within a short reaction time.

Controlled direct synthesis of single- to multiple-layer MWW zeolite

The minimized diffusion limitation and completely exposed strong acid sites of the ultrathin zeolites make it an industrially important catalyst especially for converting bulky molecules. However, the structure-controlled and large-scale synthesis of the material is still a challenge. In this work, the direct synthesis of the single-layer MWW zeolite was demonstrated by using hexamethyleneimine and amphiphilic organosilane as structure-directing agents. Characterization results confirmed the formation of the single-layer MWW zeolite with high crystallinity and excellent thermal/hydrothermal stability. The formation mechanism was rigorously revealed as the balanced rates between the nucleation/growth of the MWW nanocrystals and the incorporation of the organosilane into the MWW unit cell, which is further supported by the formation of MWW nanosheets with tunable thickness via simply changing synthesis conditions. The commercially available reagents, well-controlled structure and the high catalytic stability for the alkylation of benzene with 1-dodecene make it an industrially important catalyst.

Applications of Zeolites to C1 Chemistry: Recent Advances, Challenges, and Opportunities

C1 chemistry, which is the catalytic transformation of C1 molecules including CO, CO₂ , CH₄ , CH₃ OH, and HCOOH, plays an important role in providing energy and chemical supplies while meeting environmental requirements. Zeolites are highly efficient solid catalysts used in the chemical industry. The design and development of zeolite-based mono-, bi-, and multifunctional catalysts has led to a booming application of zeolite-based catalysts to C1 chemistry. Combining the advantages of zeolites and metallic catalytic species has promoted the catalytic production of various hydrocarbons (e.g., methane, light olefins, aromatics, and liquid fuels) and oxygenates (e.g., methanol, dimethyl ether, formic acid, and higher alcohols) from C1 molecules. The key zeolite descriptors that influence catalytic performance, such as framework topologies, nanoconfinement effects, Brønsted acidities, secondary-pore systems, particle sizes, extraframework cations and atoms, hydrophobicity and hydrophilicity, and proximity between acid and metallic sites are discussed to provide a deep understanding of the significance of zeolites to C1 chemistry. An outlook regarding challenges and opportunities for the conversion of C1 resources using zeolite-based catalysts to meet emerging energy and environmental demands is also presented.

Modification of MCM-22 Zeolite and Its Derivatives with Iron for the Application in N2O Decomposition

Layered 2D zeolite MCM-22 and its delaminated derivative, ITQ-2, were modified with iron, by different methods (ion-exchange and direct synthesis), and with the use of different precursors (FeSO4∙7H2O, Fe(NO3)3∙9H2O, and [Fe3(OCOCH3)7∙OH∙2H2O]NO3 oligocations. The applied modifications were aimed at optimization of iron form in the samples (aggregation, amount, location, and reducibility), in order to achieve the highest catalytic activity in the N2O decomposition. The synthesis of the samples was verified with the use of XRD (X-Ray Diffraction), N2-sorption and ICP-OES (Inductively Coupled Plasma Optical Emission Spectroscopy) techniques, while the form of iron in the samples was investigated by UV–vis-DRS (UV–vis diffuse reflectance spectroscopy), H2-TPR (Hydrogen Temperature-Programmed Reduction) and HRTEM (High-Resolution Transmission Electron Microscopy). The highest activity in the N2O decomposition presented the sample Fe(O,IE)MCM-22, prepared by ion-exchange of MCM-22 with Fe3(III) oligocations. This activity was related to the oligomeric FexOy species (the main form of iron in the sample) and the higher loading of active species (in comparison to the modification with FeSO4∙7H2O).