Regulation of the Si/Al ratios and Al distributions of zeolites and their impact on properties

Zeolites are typically a class of crystalline microporous aluminosilicates that are constructed by SiO4 and AlO4 tetrahedra. Because of their unique porous structures, strong Brönsted acidity, molecular-level shape selectivity, exchangeable cations, and high thermal/hydrothermal stability, zeolites are widely used as catalysts, adsorbents, and ion-exchangers in industry. The activity, selectivity, and stability/durability of zeolites in applications are closely related to their Si/Al ratios and Al distributions in the framework. In this review, we discussed the basic principles and the state-of-the-art methodologies for regulating the Si/Al ratios and Al distributions of zeolites, including seed-assisted recipe modification, interzeolite transformation, fluoride media, and usage of organic structure-directing agents (OSDAs), etc. The conventional and newly developed characterization methods for determining the Si/Al ratios and Al distributions were summarized, which include X-ray fluorescence spectroscopy (XRF), solid state 29Si/27Al magic-angle-spinning nuclear magnetic resonance spectroscopy (29Si/27Al MAS NMR), Fourier-transform infrared spectroscopy (FT-IR), etc. The impact of Si/Al ratios and Al distributions on the catalysis, adsorption/separation, and ion-exchange performance of zeolites were subsequently demonstrated. Finally, we presented a perspective on the precise control of the Si/Al ratios and Al distributions of zeolites and the corresponding challenges.

Research Progress on Modifications of Zeolite Y for Improved Catalytic Properties

Zeolite Y, as a solid acid catalyst with excellent performance, is a landmark in petroleum refining and chemical industry production–especially in catalytic cracking reactions. Improving the SAR of Y zeolite, enriching its pore structure, and modifying it with heteroatoms can realize the multifunctional catalysis of Y zeolite, improve the application value of it, and then meet the demands of petroleum refining. In this review, the synthesis of Y zeolites with high SAR, multistage pores, and heteroatom modification is summarized.

Direct Preparation of *MRE Zeolites with Ultralarge Mesoporosity: Strategy and Working Mechanism

Introduction of mesopore is critical for applications where mass-transport limitations within microporous networks, especially for zeolite with one-dimensional microporous network, hinder their performance. Generally, the creation of mesopore in zeolite through a direct synthesis route is strongly dependent on complex and expensive organic molecules, which limits their commercial application. Here, we successfully developed a facile synthesis route for preparing ZSM-48 zeolite (*MRE topology) with ultralarge mesoporosity in which typical 1,6-hexylenediamine worked as an organic structure-directing agent, innovatively assisted by a simple crystal growth modifier (tetraethylammonium bromide, TEABr). The working mechanism of TEABr during crystallization was revealed and proposed on the basis of TEM, thermal gravimetric mass spectrum, and ¹³C cross-polarization magic angle spinning NMR characterization results. In the process, TEA⁺ ions preferentially interacted with the solid during the induction period, which effectively suppressed the aggregation of ZSM-48 primary nanorods. As a result, ultralarge mesoporosity of 0.97 cm³·g^-1 was constructed through the stacking of the nanorods. Interestingly, TEA⁺ ions only took part in the crystallization process and did not occlude in the pores of the final zeolites indicating its potential in recyclability. Moreover, similar synthesis strategy could be applied for the preparation of hierarchical ferrierite zeolites, implying the universality of this strategy. Compared with a conventional sample, ZSM-48 zeolite with ultralarge mesoporosity showed superior catalytic stability in the m-xylene isomerization reaction due to its significantly enhanced diffusion and mass transfer capability, which will greatly promote the practical application of ZSM-48 zeolite.

State of the Art and Perspectives of Hierarchical Zeolites: Practical Overview of Synthesis Methods and Use in Catalysis

Microporous zeolites have proven to be of great importance in many chemical processes. Yet, they often suffer from diffusion limitations causing inefficient use of the available catalytically active sites. To address this problem, hierarchical zeolites have been developed, which extensively improve the catalytic performance. There is a multitude of recent literature describing synthesis of and catalysis with these hierarchical zeolites. This review attempts to organize and overview this literature (of the last 5 years), with emphasis on the most important advances with regard to synthesis and application of such zeolites. Special attention is paid to the most common and important 10- and 12-membered ring zeolites (MTT, TON, FER, MFI, MOR, FAU, and *BEA). In contrast to previous reviews, the research per zeolite topology is brought together and discussed here. This allows the reader to instantly find the best synthesis method in accordance to the desired zeolite properties. A summarizing graph is made available to enable the reader to select suitable synthesis procedures based on zeolite acidity and mesoporosity, the two most important tunable properties.

Using ultrasound to improve the sequential post-synthesis modification method for making mesoporous Y zeolites

Mesoporous Y zeolites were prepared by the sequential chemical dealumination (using chelating agents such as ethylenediaminetetraacetic acid, H4EDTA, and citric acid aqueous solutions) and alkaline desilication (using sodium hydroxide, NaOH, aqueous solutions) treatments. Specifically, the ultrasound-assisted alkaline treatment (i.e., ultrasonic treatment) was proposed as the alternative to conventional alkaline treatments which are performed under hydrothermal conditions. In comparison with the hydrothermal alkaline treatment, the ultrasonic treatment showed the comparatively enhanced efficiency (with the reduced treatment time, i.e., 5 min vs. 30 min, all with 0.2 mol·L−1 NaOH at 65°C) in treating the deal-uminated Y zeolites for creating mesoporosity. For example, after the treatment of a dealuminated zeolite Y (using 0.1 mol·L−1 H4EDTA at 100°C for 6 h), the ultrasonic treatment produced the mesoporous zeolite Y with the specific external surface area (Sexternal) of 160 m2·g·−1and mesopore volume (Vmeso) of 0.22 cm3·g−1, being slightly higher than that by the conventional method (i.e., Sextemal= 128 m2·g−1 and Vmeso = 0.19 cm3·g−1). The acidic property and catalytic activity (in catalytic cracking of n-octane) of mesoporous Y zeolites obtained by the two methods were comparable. The ultrasonic desilication treatment was found to be generic, also being effective to treat the dealuminated Y zeolites by citric acid. Additionally, the first step of chemical dealumination treatment was crucial to enable the effective creation of mesopores in the parent Y zeolite (with a silicon-to-aluminium ratio, Si/Al = 2.6) regardless of the subsequent alkaline desilication treatment (i.e., ultrasonic or hydrothermal). Therefore, appropriate selection of the condition of the chemical dealumination treatment based on the property of parent zeolites, such as Si/Al ratio and crystallinity, is important for making mesoporous zeolites effectively.

Synthesis of all-silica hollow zeolites by selective demetallation

Exploiting the protective role of extra-framework aluminum species on the crystal rim, all-silica hollow zeolites are efficiently produced by demetallation.

Hydrogenation Size-Selective Pt/Hollow Beta Catalysts

The aim of the present work is to synthesize a zeolite-based catalyst with a hollow morphology and highly dispersed metal nanoparticles (NPs) encapsulated inside the zeolite micropores. For this purpose, we have studied a treatment using tetraalkylammonium (TAA) bromides for the selective removal of a large Pt particle from the outer surface of a hollow Beta zeolite. TEM analysis reveals that we succeeded in the synthesis of a hollow beta zeolite single crystal with encapsulated particles, with a high dispersion of 50-60 %. The molecular-sieve-type mechanism of the obtained catalysts was evaluated in the model reaction of toluene and mesitylene catalytic hydrogenation. Thanks to the high dispersion. a 10-fold activity enhancement has been obtained with respect to hollow beta zeolites with encapsulated NPs recently described in the literature.

ZIF-8 self-etching method for Au/polydopamine hybrid cubic microcapsules with modulated nanostructures

A one-step strategy combining in situ redox-oxidation polymerization and a ZIF-8 sacrifice template is reported for constructing Au/PDA cubic microcapsules.

Strategies to control zeolite particle morphology

Methods to synthesize zeolites with different crystal habits and assemble zeolite crystals into specific structures are reviewed for the rational design of zeolite particle morphologies.