Impact resistance of nanocellulose films with bioinspired Bouligand microstructures

Improved Ballistic Impact Resistance of Nanofibrillar Cellulose Films with Discontinuous Fibrous Bouligand Architecture

Natural protective materials offer unparalleled solutions for impact-resistant material designs that are simultaneously lightweight, strong, and tough. Particularly, the Bouligand structure found in the dactyl club of mantis shrimp and the staggered structure in nacre achieve excellent mechanical strength, toughness, and impact resistance. Previous studies have shown that hybrid designs by combining different bioinspired microstructures can lead to enhanced mechanical strength and energy dissipation. Nevertheless, it remains unknown whether combining Bouligand and staggered structures in nanofibrillar cellulose (NFC) films, forming a discontinuous fibrous Bouligand (DFB) architecture, can achieve enhanced impact resistance against projectile penetration. Additionally, the failure mechanisms under such dynamic loading conditions have been minimally understood. In our study, we systematically investigate the dynamic failure mechanisms and quantify the impact resistance of NFC thin films with DFB architecture by leveraging previously developed coarse-grained models and ballistic impact molecular dynamics simulations. We find that when nanofibrils achieve a critical length and form DFB architecture, the impact resistance of NFC films outperforms the counterpart films with continuous fibrils by comparing their specific ballistic limit velocities and penetration energies. We also find that the underlying mechanisms contributing to this improvement include enhanced fibril sliding, intralayer and interlayer crack bridging, and crack twisting in the thickness direction enabled by the DFB architecture. Our results show that by combining Bouligand and staggered structures in NFC films, their potential for protective applications can be further improved. Our findings can provide practical guidelines for the design of protective films made of nanofibrils.

Strong attractive interaction between finite element models of twisted cellulose nanofibers by intermeshing of twists

Analysis of the attractive interaction between intrinsically twisted cellulose nanofibers (CNFs) is essential to control the physical properties of the higher-order structures of CNFs, such as paper and spun fiber. In this study, a finite element model reflecting the typical morphology of a twisted CNF was used to analyze the attractive interaction forces between multiple approaching CNF models. For two parallel CNF models, when one of the CNF models was rotated 90° around the long-axis direction, the twisting periods meshed, giving the maximum attraction force. Conversely, when the two CNF models were approaching diagonally, the CNF models were closest at an angle of -3.2° (i.e., in left-handed chirality) to give the most stable structure owing to the right-handed twist of the CNF models themselves. Furthermore, the two nematic layers were closest when one nematic layer was approached at an angle of -2° (i.e., in left-handed accumulation chirality), resulting in the greatest attraction. The results characterize the unique distribution of the attractive interaction forces between twisted CNF models, and they underscore the importance of chiral management in CNF aggregates, especially intermeshing of twists.

Enhanced Low-Velocity Impact Resistance of Helicoidal Composites by Fused Filament Fabrication (FFF)

Bioinspired composites, capable of tailoring mechanical properties by the strategy of making full use of their advantages and bypassing their drawbacks, are vital for numerous engineering applications such as lightweight ultrahigh-strength, enhanced toughness, improved low-/high- velocity impact resistance, wave filtering, and energy harvesting. Helicoidal composites are examples of them. However, how to optimize the geometric structure to maximize the low-velocity impact resistance of helicoidal composites has been ignored, which is vital to the lightweight and high strength for aerospace, defense, ship, bridge, dam, vessel, and textile industries. Here, we combined experiments and numerical simulations to report the dynamic response of helicoidal composites subjected under low-velocity impact (0–10 m/s). Our helicoidal structures, inspired by the Stomatopod Dactyl club, are fabricated using polylactic acid (PLA) by FFF in a single-phase way. The helicoidal strategy aims to exploit, to a maximum extent, the axial tensile strength of filaments and simultaneously make up the shortage of inter-filament contact strength. We demonstrate experimentally that the low-velocity impact resistance has been enhanced efficiently as the helicoidal angle varies, and that the 15° helicoidal plate is better than others, which has also been confirmed by the numerical simulations. The findings reported here provide a new routine to design composites systems with enhanced impact resistance, offering a method to improve impact performance and expand the application of 3D printing.

Extreme Dynamic Performance of Nanofiber Mats under Supersonic Impacts Mediated by Interfacial Hydrogen Bonds

Achieving extreme dynamic performance in nanofibrous materials requires synergistic exploitation of intrinsic nanofiber properties and inter-fiber interactions. Regardless of the superior intrinsic stiffness and strength of carbon nanotubes (CNTs), the weak nature of van der Waals interactions limits the CNT mats from achieving greater performance. We present an efficient approach to augment the inter-fiber interactions by introducing aramid nanofiber (ANF) links between CNTs, which forms stronger and reconfigurable interfacial hydrogen bonds and π-π stacking interactions, leading to synergistic performance improvement with failure retardation. Under supersonic impacts, strengthened interactions in CNT mats enhance their specific energy absorption up to 3.6 MJ/kg, which outperforms widely used bulk Kevlar-fiber-based protective materials. The distinct response time scales of hydrogen bond breaking and reformation at ultrahigh-strain-rate (∼10⁷-10⁸ s^-1) deformations additionally manifest a strain-rate-dependent dynamic performance enhancement. Our findings show the potential of nanofiber mats augmented with interfacial dynamic bonds─such as the hydrogen bonds─as low-density structural materials with superior specific properties and high-temperature stability for extreme engineering applications.

Dynamic Mechanical Behaviors of Nacre-Inspired Graphene-Polymer Nanocomposites Depending on Internal Nanostructures

Nacre, a natural nanocomposite with a brick-and-mortar structure existing in the inner layer of mollusk shells, has been shown to optimize strength and toughness along the laminae (in-plane) direction. However, such natural materials more often experience impact load in the direction perpendicular to the layers (i.e., out-of-plane direction) from predators. The dynamic responses and deformation mechanisms of layered structures under impact load in the out-of-plane direction have been much less analyzed. This study investigates the dynamic mechanical behaviors of nacre-inspired layered nanocomposite films using a model system that comprises alternating multi-layer graphene (MLG) and polymethyl methacrylate (PMMA) phases. With a validated coarse-grained molecular dynamics simulation approach, we systematically study the mechanical properties and impact resistance of the MLG-PMMA nanocomposite films with different internal nanostructures, which are characterized by the layer thickness and number of repetitions while keeping the total volume constant. We find that as the layer thickness decreases, the effective modulus of the polymer phase confined by the adjacent MLG phases increases. Using ballistic impact simulations to explore the dynamic responses of nanocomposite films in the out-of-plane direction, we find that the impact resistance and dynamic failure mechanisms of the films depend on the internal nanostructures. Specifically, when each layer is relatively thick, the nanocomposite is more prone to spalling-like failure induced by compressive stress waves from the projectile impact. Whereas, when there are more repetitions, and each layer becomes relatively thin, a high-velocity projectile sequentially penetrates the nanocomposite film. In the low projectile velocity regime, the film develops crazing-like deformation zones in PMMA phases. We also show that the position of the soft PMMA phase relative to the stiff graphene sheets plays a significant role in the ballistic impact performance of the investigated films. Our study provides insights into the effect of nanostructures on the dynamic mechanical behaviors of layered nanocomposites, which can lead to effective design strategies for impact-resistant films.