A biomimetic surface with switchable contact angle and adhesion for transfer and storage of microdroplets

Droplet Bottom Expansion and Its Wettability Control Mechanism Based on Macroscopic Defects

Biomimetic surfaces with special wettability have received much attention due to their promising prospects in droplet manipulation. Although some progress has been made, the manipulation of droplets by macroscopic defects of the millimeter structure and the wetting-state transition mechanism have rarely been reported. Herein, inspired by lotus leaves and desert beetles, biomimetic surfaces with macroscopic defects are prepared by laser processing and chemical modification. Various functions of droplet manipulation are achieved by controlling the millimeter-scale macroscopic defects, such as droplet capture, motion trajectory changing, and liquid well. And a droplet bottom expansion phenomenon is proposed: wetting-state transition in superhydrophobic regions around defects. The "edge failure effect" is proposed to explain the force analysis of droplet capture and the droplet bottom expansion to distinguish it from the adhesion phenomenon presented by the droplet sliding. 53.28° is defined as the expanded saturated angle of the as-prepared surface, which is used to distinguish whether the defect could cause the droplet bottom expansion. An enhanced edge failure effect experiment is designed to make the droplet bottom expansion more intuitive. This work provides a mechanistic explanation of the surfaces that utilize macroscopic defects for droplet manipulation. It can be applied to the monitoring of droplet storage limits, providing a perspective on the design and optimization of superhydrophobic surfaces with droplet manipulation.

Smart Bionic Surfaces with Switchable Wettability and Applications

In order to satisfy the needs of different applications and more complex intelligent devices, smart control of surface wettability will be necessary and desirable, which gradually become a hot spot and focus in the field of interface wetting. Herein, we review interfacial wetting states related to switchable wettability on superwettable materials, including several classical wetting models and liquid adhesive behaviors based on the surface of natural creatures with special wettability. This review mainly focuses on the recent developments of the smart surfaces with switchable wettability and the corresponding regulatory mechanisms under external stimuli, which is mainly governed by the transformation of surface chemical composition and geometrical structures. Among that, various external stimuli such as physical stimulation (temperature, light, electric, magnetic, mechanical stress), chemical stimulation (pH, ion, solvent) and dual or multi-triggered stimulation have been sought out to realize the regulation of surface wettability. Moreover, we also summarize the applications of smart surfaces in different fields, such as oil/water separation, programmable transportation, anti-biofouling, detection and delivery, smart soft robotic etc. Furthermore, current limitations and future perspective in the development of smart wetting surfaces are also given. This review aims to offer deep insights into the recent developments and responsive mechanisms in smart biomimetic surfaces with switchable wettability under external various stimuli, so as to provide a guidance for the design of smart surfaces and expand the scope of both fundamental research and practical applications.

Design Principles for Aqueous Interactive Materials: Lessons from Small Molecules and Stimuli-Responsive Systems

Interactive materials are at the forefront of current materials research with few examples in the literature. Researchers are inspired by nature to develop materials that can modulate and adapt their behavior in accordance with their surroundings. Stimuli-responsive systems have been developed over the past decades which, although often described as "smart," lack the ability to act autonomously. Nevertheless, these systems attract attention on account of the resultant materials' ability to change their properties in a predicable manner. These materials find application in a plethora of areas including drug delivery, artificial muscles, etc. Stimuli-responsive materials are serving as the precursors for next-generation interactive materials. Interest in these systems has resulted in a library of well-developed chemical motifs; however, there is a fundamental gap between stimuli-responsive and interactive materials. In this perspective, current state-of-the-art stimuli-responsive materials are outlined with a specific emphasis on aqueous macroscopic interactive materials. Compartmentalization, critical for achieving interactivity, relies on hydrophobic, hydrophilic, supramolecular, and ionic interactions, which are commonly present in aqueous systems and enable complex self-assembly processes. Relevant examples of aqueous interactive materials that do exist are given, and design principles to realize the next generation of materials with embedded autonomous function are suggested.

Building a smart surface with converse temperature-dependent wettability based on poly(acrylamide-co-acrylonitrile)

A smart surface with converse temperature-dependent (CTD) wettability was fabricated from an upper critical solution temperature-type (UCST-type) poly(acrylamide-co-acrylonitrile) (P(AAm-co-AN)) copolymer. The obtained surface exhibits a remarkable and reversible hydrophobic-hydrophilic transition depending on temperature with a high response rate. The static water contact angle of the surface decreases from 103° ± 2° to 60° ± 1° as the temperature increases from 30 °C to 80 °C. Further, the wettability of the UCST-type surface shows a positive linear relationship between wettability and temperature. This study for the first time provides an UCST-type smart surface with wettability that decreases by over 35° as the temperature increases by only 20 °C.

Thickness-dependent fast wetting transitions due to the atomic layer deposition of zinc oxide on a micro-pillared surface

Smart surfaces promote the fundamental understanding of wetting and are widely used in practical applications for energy and water collection. Light-induced switchable wettability facilitated by ZnO coatings, for instance, was developed for liquid manipulation at the surface. However, the transition of wetting states was reported to follow a hydrophobic–hydrophilic cycle in an hour, which is very long and may limit its future applications. We recently discovered that the cycle of the wetting state transitions on inorganic coatings can be shortened to less than 100 seconds by using ALD-coated ZnO on a pillared surface. However, the mechanisms are still unclear. Here, we investigated the effects of coating thickness on the transition speed and found that it significantly depended on the thickness of the coating with the optimal thickness less than 50 nm. We found that the minimum critical time for a wetting state transition cycle was less than 50 seconds with a thickness of 40 nm. Although the transition time of surfaces with coatings over 70 nm thickness remained constant at 10 min for a cycle, it was shorter than those of other deposition techniques for a coarse surface. Here, we propose a “penetration–diffusion” model to explain the fast and thickness-dependent wetting transitions. Our study may provide a new paradigm for fast wetting transition surfaces with cycle time within tens of seconds using a homogeneous thin layer coated on a rough surface.

Smart surfaces promote the fundamental understanding of wetting and are widely used in practical applications for energy and water collection.

Crack growth-driven wettability transition on carbon black/polybutadiene nanocomposite coatings via stretching

Ordered topography patterns with a mechanical response are usually designed to achieve wettability switching by geometric parameter changes through mechanical stimuli. However, their fabrication often needs expensive and complicated micro/nano-fabrication processing (e.g. photolithography and ion etching). In this study, a nano-carbon black (CB)/polybutadiene (PB) coating with a Wenzel superhydrophobic state was prepared on a rubber substrate by a facile method combining solution mixing and spraying coating. By stretching the composite coating, the generated cracks divided the continuous coating into new micro-nano mastoids, resulting in the formation of new hierarchical roughness for Cassie superhydrophobicity. The Wenzel-to-Cassie transition behavior was dependent on the CB loading in the coating. During stretching, the cracks propagated more rapidly in the coating with higher CB loading and induced the desired hierarchical structure to consequently enable the Wenzel-to-Cassie transition earlier at a lower stretching strain. The stretched coating presented good anti-wetting (a sliding angle of 5°) and low water adhesion. After releasing, the coating returned to its original Wenzel state by structure recovery. Thus, the switchable wettability of the coating can be adopted for no-loss water droplet transfer by controlling the droplet adhesion through cyclic stretching-releasing, and exhibits good potential for microfluidic and biomedical applications.

Gecko toe pads inspired in situ switchable superhydrophobic shape memory adhesive film

Recently, smart adhesive superhydrophobic surfaces have attracted much attention. However, it is still a challenge to obtain a superhydrophobic surface with shape memory adhesive performance. Herein, inspired by the special back-scrolling/unfolding ability of gecko toe pads and corresponding tunable adhesion, we report such a film produced by sticking a layer of superhydrophobic pillar structured polyurethane (s-PU) onto a shape memory polyurethane-cellulose nanofiber (PU-CNF) substrate to mimic the hair-like skin structure and underlying muscle of the gecko toe pads, respectively. Similar to the muscle of the gecko toe pads, the excellent shape memory effect of the PU-CNF substrate can help the obtained film to memorize and repeatedly display different shapes and solid/water contact models. Thus reversible switching between multiple states from the low-adhesive rolling performance to the high-adhesive pinning performance can be realized. Meanwhile, based on its smart wetting performance, not only the traditional in situ capture/release of one microdroplet, but also the step-by-step release of different droplets can be realized on our film. This work reports a new superhydrophobic shape memory adhesive film, which offers a novel strategy for surface adhesion control and meanwhile opens a new road for applications in controlled droplet manipulation.

Switchable Wettability Surface with Chemical Stability and Antifouling Properties for Controllable Oil-Water Separation

Membrane materials with special wettability for separating oil-water mixtures have gradually become one of the research hotspots. However, oily wastewater usually has very strong corrosiveness, which puts forward high requirements for the chemical stability of the separation membrane. In addition, oil droplets may block the pores, resulting in the decrease of separation efficiency or even separation failure. Herein, biomimetic TiO₂-titanium meshes (BTTMs) with switchable wettability were successfully fabricated by one-step dip coating of poly(vinylidene difluoride) and modified TiO₂ suspension on the titanium meshes. The simple and efficient preparation method will facilitate the promotion of this smart material. Due to the controlled wettability, the BTTM can separate water or oil from an oil-water mixture as required. When the BTTM was immersed in strong corrosive solution or liquid nitrogen, the wettability did not change much, showing the good stability of the BTTM. Furthermore, the BTTM also has self-healing ability, self-recovery anti-oil-fouling properties, and self-cleaning behavior, which help it resist oil pollution and improve its recyclability. This study provides a simple and efficient strategy for fabricating a stable smart surface for on-demand controllable treatment of corrosive oily wastewater.

Underwater manipulation of oil droplets and bubbles on superhydrophobic surfaces via switchable adhesion

UV light-responsive reversible switching of oil droplet and bubble adhesion underwater is realized to manipulate oil droplet or bubble motion and transportation.