Fabrication of Macroporous Polymers via Water-in-Water Emulsion-Templating Technique

Emulsion-templated porous polymers have attracted broad attention due to their great application prospects in many fields. However, scaling up the emulsion-templated technique from the lab to industrial production remains a great challenge, especially for systems involving an oil-in-water (o/w) emulsion template that is used normally for preparing hydrophilic porous polymers. These systems require large amounts of organic solvents to be the internal phase (i.e., major phase) of the emulsion templates, which causes a significant environmental impact and cost. Herein, a water-in-water (w/w) emulsion-templated technique is presented to prepare porous hydrophilic polymers. The w/w emulsion is prepared by mixing a PEG aqueous solution and a dextran aqueous solution with cellulose nanocrystals (CNCs) as a stabilizer. With varying the mass ratio of dextran/PEG in the range of 1/2 to 8/1, a series of dextran-rich-phase-in-PEG-rich-phase (dextran/PEG) emulsions are obtained. Subsequently, monomers, such as acrylamide, acrylic acid, and/or 2-acrylamido-2-methylpropanesulfonic acid, are introduced to the emulsions to fabricate porous hydrophilic polymers. These polymers have an open-cell structure like those of o/w emulsion-templated polymers. The system developed herein is an environmentally friendly, low cost, and universal emulsion-templated method toward porous hydrophilic polymers, which avoids the defects caused by the presence of large amounts of organic solvents in an o/w emulsion-templating method and can be moved from the lab to industrial-scale production.

Emulsion-based, flexible and recyclable aerogel composites for latent heat storage

Although emulsion-based, phase change material-encapsulated monolithic composites are promising for latent heat storage, their rigidity and non-recyclability imposed by the relatively dense covalent crosslinking hinder the composites from real applications. Herein, we report the fabrication of aerogel composites with flexibility and recyclability from cellulose nanocrystal-stabilized, octadecane-encapsulated Pickering emulsions solidified using physical gelation. The resulting monolithic composites exhibited controllable external shapes, and the introduction of poly(vinyl alcohol) significantly reduced the leakage of the encapsulated octadecane. The aerogel composites showed flexibility at temperature over 30 °C, and robust compressive behavior, without fracture at 70% compressive strain. The composites possessed similar heat storage (melting) temperature and heat release (crystallization) temperature to that of bulk octadecane, high heat capacity (up to 253 J^.g^-1) and high reusability, without obvious deterioration in heat capacity after 100 heating-cooling cycles. Moreover, the aerogel composites exhibited recyclability, simply by dissolving the composites in hot water to form emulsions and then by freeze drying to form aerogel composites. The flexibility and recyclability, together with robust compression, controllable external shapes, high heat capacity and good reusability, make the aerogel composites to be excellent candidates for latent heat storage.

Recent Advances in Design and Preparation of Polymer-Based Thermal Management Material

The boosting of consumer electronics and 5G technology cause the continuous increment of the power density of electronic devices and lead to inevitable overheating problems, which reduces the operation efficiency and shortens the service life of electronic devices. Therefore, it is the primary task and a prerequisite to explore innovative material for meeting the requirement of high heat dissipation performance. In comparison with traditional thermal management material (e.g., ceramics and metals), the polymer-based thermal management material exhibit excellent mechanical, electrical insulation, chemical resistance and processing properties, and therefore is considered to be the most promising candidate to solve the heat dissipation problem. In this review, we summarized the recent advances of two typical polymer-based thermal management material including thermal-conduction thermal management material and thermal-storage thermal management material. Furtherly, the structural design, processing strategies and typical applications for two polymer-based thermal management materials were discussed. Finally, we proposed the challenges and prospects of the polymer-based thermal management material. This work presents new perspectives to develop advanced processing approaches and construction high-performance polymer-based thermal management material.

Micro- and nano-encapsulated metal and alloy-based phase-change materials for thermal energy storage

An overview of recent literature on the micro- and nano-encapsulation of metallic phase-change materials (PCMs) is presented in this review to facilitate an understanding of the basic knowledge, selection criteria, and classification of commonly used PCMs for thermal energy storage (TES). Metals and alloys with high thermal conductivity can be used as PCMs for rapid heat storage in compact systems owing to their high volumetric TES density. The emerging application of metal PCMs in different fields such as solar thermal energy management, smart wearable devices with thermal comfort control, and cooling of electronic devices call for the need of micro- and nano-TES particles, which can be synthesised in different forms to satisfy specific requirements. As metals are easily oxidised, especially at the micro- and nano-level, encapsulation of metal-based PCM particles is important for sustainable use at high operating temperature in ambient conditions. Recent studies focusing on the encapsulation of metallic PCMs at the micro- and nano-level have been reviewed and classified in terms of the melting point of metal/alloy PCMs used and types of encapsulation materials, such as oxides, polymers, carbon, and metals. The current review is expected to provide an outlook on novel metal and alloy PCMs with function-directed structures and superior TES properties for a broad range of applications.

Porous polycaprolactone and polycarbonate poly(urethane urea)s via emulsion templating: structures, properties, cell growth

Macroporous, emulsion-templated, linear poly(urethane urea) elastomers were synthesized from polyols (poly(ε-caprolactone)s or polycarbonates) and a diisocyanate. Growing cells adhered to the walls, spread, and penetrated into the porous structures.