Different graphene layers to enhance or prevent corrosion of polycrystalline copper

An Axially Continuous Graphene-Copper Wire for High-Power Transmission: Thermoelectrical Characterization and Mechanisms

The demand for high-power electrical transmission continues to increase with technical advances in electric vehicles, unmanned drones, portable devices, and deployable military applications. In this study, significantly enhanced electrical properties (i.e., a 450% increase in the current density breakdown limit) are demonstrated by synthesizing axially continuous graphene layers on microscale-diameter wires. To elucidate the underlying mechanisms of the observed enhancements, the electrical properties of pure copper wires and axially continuous graphene-copper (ACGC) wires with three different diameters are characterized while controlling the experimental conditions, including ambient temperature, gases, and pressure. The study reveals that the main mechanism that allows the application of extremely large current densities (>400 000 A cm^-2 ) through the ACGC wires is threefold: the continuous graphene layers considerably improve: 1) surface heat dissipation (224% higher), 2) electrical conductivity (41% higher), and 3) thermal stability (41.2% lower resistivity after thermal cycles up to 450 °C), compared with pure copper wires. In addition, it is observed, through the use of high-speed camera images, that the ACGC wires exhibit very different failure behavior near the current density limit, compared with the pure copper wires.

Atomic Layers of Graphene for Microbial Corrosion Prevention

Graphene is a promising material for many biointerface applications in engineering, medical, and life-science domains. Here, we explore the protection ability of graphene atomic layers to metals exposed to aggressive sulfate-reducing bacteria implicated in corrosion. Although the graphene layers on copper (Cu) surfaces did not prevent the bacterial attachment and biofilm growth, they effectively restricted the biogenic sulfide attack. Interestingly, single-layered graphene (SLG) worsened the biogenic sulfide attack by 5-fold compared to bare Cu. In contrast, multilayered graphene (MLG) on Cu restricted the attack by 10-fold and 1.4-fold compared to SLG-Cu and bare Cu, respectively. We combined experimental and computational studies to discern the anomalous behavior of SLG-Cu compared to MLG-Cu. We also report that MLG on Ni offers superior protection ability compared to SLG. Finally, we demonstrate the effect of defects, including double vacancy defects and grain boundaries on the protection ability of atomic graphene layers.

Chemical Vapour Deposition of Graphene for Durable Anticorrosive Coating on Copper

Due to the excellent chemical inertness, graphene can be used as an anti-corrosive coating to protect metal surfaces. Here, we report the growth of graphene by using a chemical vapour deposition (CVD) process with ethanol as a carbon source. Surface and structural characterisations of CVD grown films suggest the formation of double-layer graphene. Electrochemical impedance spectroscopy has been used to study the anticorrosion behaviour of the CVD grown graphene layer. The observed corrosion rate of 8.08 × 10-14 m/s for graphene-coated copper is 24 times lower than the value for pure copper which shows the potential of graphene as the anticorrosive layer. Furthermore, we observed no significant changes in anticorrosive behaviour of the graphene coated copper samples stored in ambient environment for more than one year.

Crystal Orientation Dependent Oxidation Modes at the Buried Graphene-Cu Interface

We combine spatially resolved scanning photoelectron spectroscopy with confocal Raman and optical microscopy to reveal how the oxidation of the buried graphene-Cu interface relates to the Cu crystallographic orientation. We analyze over 100 different graphene covered Cu (high and low index) orientations exposed to air for 2 years. Four general oxidation modes are observed that can be mapped as regions onto the polar plot of Cu surface orientations. These modes are (1) complete, (2) irregular, (3) inhibited, and (4) enhanced wrinkle interface oxidation. We present a comprehensive characterization of these modes, consider the underlying mechanisms, compare air and water mediated oxidation, and discuss this in the context of the diverse prior literature in this area. This understanding incorporates effects from across the wide parameter space of 2D material interface engineering, relevant to key challenges in their emerging applications, ranging from scalable transfer to electronic contacts, encapsulation, and corrosion protection.

Time Evolution Studies on Strain and Doping of Graphene Grown on a Copper Substrate Using Raman Spectroscopy

The enhanced growth of Cu oxides underneath graphene grown on a Cu substrate has been of great interest to many groups. In this work, the strain and doping status of graphene, based on the gradual growth of Cu oxides from underneath, were systematically studied using time evolution Raman spectroscopy. The compressive strain to graphene, due to the thermal expansion coefficient difference between graphene and the Cu substrate, was almost released by the nonuniform Cu₂O growth; however, slight tensile strain was exerted. This induced p-doping in the graphene with a carrier density up to 1.7 × 10¹³ cm^-2 when it was exposed to air for up to 30 days. With longer exposure to ambient conditions (>1 year), we observed that graphene/Cu₂O hybrid structures significantly slow down the oxidation compared to that using a bare Cu substrate. The thickness of the CuO layer on the bare Cu substrate was increased to approximately 270 nm. These findings were confirmed through white light interference measurements and scanning electron microscopy.

Synthesis of MOFs/GO composite for corrosion resistance application on carbon steel

Two unreported metal–organic frameworks [Cu(6-Me-2,3-pydc)(1,10-phen)·7H₂O]_n (namely Cu-MOF) and [Mn₂(2,2′-bca)₂(H₂O)₂]_n (namely Mn-MOF) were synthesized by a solvothermal method and their structures were characterized and confirmed by elemental analysis, X-ray single crystal diffraction, Fourier infrared spectroscopy and thermogravimetric analysis. Cu-MOF/graphene (Cu-MOF/GR), Cu-MOF/graphene oxide (Cu-MOF/GO), Mn-MOF/graphene (Mn-MOF/GR) and Mn-MOF/graphene oxide (Mn-MOF/GO) composite materials were successfully synthesized by a solvothermal method and characterized and analyzed by PXRD, SEM and TEM. In order to study the corrosion inhibition properties of the Cu-MOF/GR, Cu-MOF/GO, Mn-MOF/GR and Mn-MOF/GO composite materials on carbon steel, they were mixed with waterborne acrylic varnish to prepare a series of composite coatings to explore in 3.5 wt% NaCl solution by electrochemical measurements and results showed that the total polarization resistance of the 3% Cu-MOF/GO and 3% Mn-MOF/GO composite coatings on the carbon steel surface were relatively large, and were 55 097 and 55 729 Ω cm², respectively, which could effectively protect the carbon steel from corrosion. After immersion for 30 days, the 3% Mn-MOF/GO composite still maintained high corrosion resistance, the |Z| values were still as high as 23 804 Ω cm². Therefore, MOFs compounded with GO can produce a synergistic corrosion inhibition effect and improve the corrosion resistance of the coating; this conclusion is well confirmed by the adhesion capability test.

Two unreported metal–organic frameworks [Cu(6-Me-2,3-pydc)(1,10-phen)·7H₂O]_n (namely Cu-MOF) and [Mn₂(2,2′-bca)₂(H₂O)₂]_n (namely Mn-MOF) were synthesized and characterized. Cu-MOF and Mn-MOF all can form a three-dimensional structure.

Ångstrom-Scale, Atomically Thin 2D Materials for Corrosion Mitigation and Passivation

Metal deterioration via corrosion is a ubiquitous and persistent problem. Ångstrom-scale, atomically thin 2D materials are promising candidates for effective, robust, and economical corrosion passivation coatings due to their ultimate thinness and excellent mechanical and electrical properties. This review focuses on elucidating the mechanism of 2D materials in corrosion mitigation and passivation related to their physicochemical properties and variations, such as defects, out-of-plane deformations, interfacial states, temporal and thickness variations, etc. In addition, this review discusses recent progress and developments of 2D material coatings for corrosion mitigation and passivation as well as the significant challenges to overcome in the future.

Photoelectrochemical study of carbon-modified p-type Cu2O nanoneedles and n-type TiO2−x nanorods for Z-scheme solar water splitting in a tandem cell configuration

Nanostructured photoelectrodes with high surface-area and tunable optical-electrical properties can potentially benefit a Z-scheme photoelectrochemical water splitting systems to generate solar fuels at no external bias.