Modification of polyamide TFC nanofiltration membrane for improving separation and antifouling properties

Anhydrous interfacial polymerization of sub-1 Å sieving polyamide membrane

Highly permeable polyamide (PA) membrane capable of precise ionic sieving can be utilized for many energy-efficient chemical separations. To fulfill this target, it is crucial to innovate membrane-forming process to induce a narrow pore-size distribution. Herein, we report an anhydrous interfacial polymerization (AIP) at a solid-liquid interface where the amine layer sublimated is in direct contact with the alkane containing acyl chlorides. In such a heterophase interface, water-caused side reactions are eliminated, and the amines in compact arrangement enable an intensive and orderly IP reaction, leading to a unique PA layer with an ionic sieving accuracy of 0.5 Å. The AIP-PA membrane demonstrates excellent separation selectivities of monovalent and divalent cations such as Mg2+/Li+ (78.3) and anions such as Cl-/SO42- (29.2) together with a high water flux up to 13.6 L m-2 h-1 bar-1. Our AIP strategy may provide inspirations for engineering high-precision PA membranes available in various advanced separations.

Incorporation of Functionalized Halloysite Nanotubes (HNTs) into Thin-Film Nanocomposite (TFN) Nanofiltration Membranes for Water Softening

Incorporating nanoparticles (NPs) into the selective layer of thin-film composite (TFC) membranes is a common approach to improve the performance of the resulting thin-film nanocomposite (TFN) membranes. The main challenge in this approach is the leaching out of NPs during membrane operation. Halloysite nanotubes (HNTs) modified with the first generation of poly(amidoamine) (PAMAM) dendrimers (G1) have shown excellent stability in the PA layer of TFN reverse-osmosis (RO) membranes. This study explores, for the first time, using these NPs to improve the properties of TFN nanofiltration (NF) membranes. Membrane performance was evaluated in a cross-flow nanofiltration (NF) system using 3000 ppm aqueous solutions of MgCl₂, Na₂SO₄ and NaCl, respectively, as feed at 10 bar and ambient temperature. All membranes showed high rejection of Na₂SO₄ (around 97-98%) and low NaCl rejection, with the corresponding water fluxes greater than 100 L m^-2 h^-1. The rejection of MgCl₂ (ranging from 82 to 90%) was less than that for Na₂SO₄. However, our values are much greater than those reported in the literature for other TFN membranes. The remarkable rejection of MgCl₂ is attributed to positively charged HNT-G1 nanoparticles incorporated in the selective polyamide (PA) layer of the TFN membranes.

Liquid Gating Meniscus-Shaped Deformable Magnetoelastic Membranes with Self-Driven Regulation of Gas/Liquid Release

Liquid gating membranes have been demonstrated to show unprecedented properties of dynamicity, stability, adaptivity, and stimulus-responsiveness. Most recently, smart liquid gating membranes have attracted increasing attention to bring some brand-new properties for real-world applications, and various environment-driven systems have been created. Here, a self-driven system of a smart liquid gating membrane is further developed by designing a new sytem based on a liquid gating magnetoelastic porous membrane with reversible meniscus-shaped deformations, and it is not subject to the complex gating liquid restriction of magnetorheological fluids. Compared with other systems, this magnetic-responsive self-driven system has the advantage that it provides a universal and convenient way to realize active regulation of gas/liquid release. Experiments and theoretical calculations demonstrate the stability, the nonfouling behavior, and the tunability of the system. In addition, this system can be used to perfectly open and close gas transport, and the gating pressure threshold for the liquid release can be reduced under the same conditions. Based on the above capabilities, combined with the fast and 3D contactless operation, it will be of benefit in fields ranging from visible gas/liquid mixture content monitoring and energy-saving multiphase separation, remote fluid release, and beyond.

Molecularly soldered covalent organic frameworks for ultrafast precision sieving

The weak interlamellar interaction of covalent organic framework (COF) nanocrystals inhibit the construction of highly efficient ion/molecular sieving membranes owing to the inferior contaminant selectivity induced by defects in stacked COF membranes and stability issues. Here, a facile in situ molecularly soldered strategy was developed to fabricate defect-free ultrathin COF membranes with precise sieving abilities using the typical chemical environment for COF condensation polymerization and dopamine self-polymerization. The experimental data and density functional theory simulations proved that the reactive oxygen species generated during dopamine polymerization catalyze the nucleophilic reactions of the COF, thus facilitating the counter-diffusion growth of thin COF layers. Notably, dopamine can eliminate the defects in the stacked COF by soldering the COF crystals, fortifying the mechanical properties of the ultrathin COF membranes. The COF membranes exhibited ultrafast precision sieving for molecular separation and ion removal in both aqueous and organic solvents, which surpasses that of state-of-the-art membranes.

Fabrication of Highly Permeable and Thermally Stable Reverse Osmosis Thin Film Composite Polyamide Membranes

Developing thermally stable polymer membranes for high-temperature water treatment is in high demand, as the recommended usage temperatures of most commercial membranes are lower than 50 °C. In this study, we synthesized novel thin film composite polyamide membranes by modifying the chemical structure of their selective layers. Triaminopyrimidine was used to synthesize a polyamide selective layer with high cross-linking density over a microporous poly(ether sulfone) support. The addition of triamiopyrimidine to the classic m-phenylenediamine/trimesoyl chloride combination remarkably improved the permeation of the membranes. All synthesized thin film composite membranes showed consistent permeate flux for 9 h of operation at 75 °C with only a slight reduction in salt rejection. This study provides a promising and reproducible methodology to develop thermally stable high-flux thin film composite membranes, opening up a new paradigm for high-temperature water treatment processes.

In Situ Surface Modification of Thin-Film Composite Polyamide Membrane with Zwitterions for Enhanced Chlorine Resistance and Transport Properties

High-performance chlorine-resistant thin-film composite (TFC) membranes with zwitterions were fabricated by in situ surface modification of polyamide with 2,6-diaminopyridine and the subsequential quaternization with 3-bromopropionic. The successful modification of the TFC polyamide surface with zwitterions was confirmed by various characterizations including surface chemistry, surface hydrophilicity, and surface charge. The transport performance of the membrane was measured in both of the cross-flow reverse osmosis (RO) and forward osmosis processes, and the results showed that the modified TFC membrane improved both of its water permeability and perm-selectivity with the increased A and A/ B ratios upon modification with zwitterions. The chlorination challenging experiments were performed to demonstrate that the modified membrane enhanced its chlorine resistance without affecting its salt rejection upon 16 000 ppm·h chlorination exposure. A chlorination mechanism study illustrated that the modified membrane with zwitterions could prevent the Orton rearrangement of the benzene ring of the polyamide layer. Importantly and excitingly, the optimal chlorinated TFC membrane with zwitterions achieved a very high water flux of 72.15 ± 2.55 LMH with 99.67 ± 0.09% of salt rejection in the cross-flow RO process under 15 bar.

Tannic Acid/Fe3+ Nanoscaffold for Interfacial Polymerization: Toward Enhanced Nanofiltration Performance

Conventional thin-film composite (TFC) membranes suffer from the trade-off relationship between permeability and selectivity, known as the "upper bound". In this work, we report a high performance thin-film composite membrane prepared on a tannic acid (TA)-Fe nanoscaffold (TFC_n) to overcome such upper bound. Specifically, a TA-Fe nanoscaffold was first coated onto a polysulfone substrate, followed by performing an interfacial polymerization reaction between trimesoyl chloride (TMC) and piperazine (PIP). The TA-Fe nanoscaffold enhanced the uptake of amine monomers and provided a platform for their controlled release. The smaller surface pore size of the TA-Fe coated substrate further eliminated the intrusion of polyamide into the substrate pores. The resulting membrane TFC_n showed a water permeability of 19.6 ± 0.5 L m^2- h^-1 bar^-1, which was an order of magnitude higher than that of control TFC membrane (2.2 ± 0.3 L m^-2 h^-1 bar^-1). The formation of a more order polyamide rejection layer also significantly enhanced salt rejection (e.g., NaCl, MgCl₂, Na₂SO₄, and MgSO₄) and divalent to monovalent ion selectivity (e.g., NaCl/MgSO₄). Compared to conventional TFC nanofiltration membranes, the novel TFC_n membrane successfully overcame the longstanding permeability and selectivity trade-off. The current work paves a new avenue for fabricating high performance TFC membranes.