Synthesis of Pd-loaded mesoporous SnO2 hollow spheres for highly sensitive and stable methane gas sensors

Non-Invasive Multi-Gas Detection Enabled by Cu-CuO/PEDOT Microneedle Sensor

Metal-oxide-based gas sensors are extensively utilized across various domains due to their cost-effectiveness, facile fabrication, and compatibility with microelectronic technologies. The copper (Cu)-based multifunctional polymer-enhanced sensor (CuMPES) represents a notably tailored design for non-invasive environmental monitoring, particularly for detecting diverse gases with a low concentration. In this investigation, the Cu-CuO/PEDOT nanocomposite was synthesized via a straightforward chemical oxidation and vapor-phase polymerization. Comprehensive characterizations employing X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), X-ray diffraction (XRD), and micro Raman elucidated the composition, morphology, and crystal structure of this nanocomposite. Gas-sensing assessments of this CuMPES based on Cu-CuO/PEDOT revealed that the response current of the microneedle-type CuMPES surpassed that of the pure Cu microsensor by nearly threefold. The electrical conductivity and surface reactivity are enhanced by poly (3,4-ethylenedioxythiophene) (PEDOT) polymerized on the CuO-coated surface, resulting in an enhanced sensor performance with an ultra-fast response/recovery of 0.3/0.5 s.

Ultrahigh-acetone-sensitivity sensor based on Pt-loaded TiO2porous nanoparticles synthesized via a facile hydrothermal method

A simple hydrothermal method based on an orthogonal experimental design was used to synthesis Pt-loaded TiO2mesoporous nanoparticles in one step. The successful synthesis of Pt-loaded TiO2nanoparticles was demonstrated by various characterization methods. The effects of the modification of Pt and its explanation are described in detail by means of the test results. Through systematic gas-sensing tests, we found that the Pt-loaded TiO2nanoparticles outperform pure TiO2nanoparticles, with a high response value (S= 42.5) to 200 ppm acetone at 260 °C and with a film thickness of 0.45 mm, far superior to that of pure TiO2. The response time (8 s) and recovery time (11 s) of the material are also relatively good with excellent selectivity and long-term stability (30 days). The frequent use of acetone as an organic solution in factories and laboratories, as well as the possibility of making a preliminary diagnosis of diabetes by detecting acetone levels in exhaled gas, make this work promising for environmental monitoring and medical diagnosis.

Gas nanosensors for health and safety applications in mining

The ever-increasing demand for accurate, miniaturized, and cost-effective gas sensing systems has eclipsed basic research across many disciplines. Along with the rapid progress in nanotechnology, the latest development in gas sensing technology is dominated by the incorporation of nanomaterials with different properties and structures. Such nanomaterials provide a variety of sensing interfaces operating on different principles ranging from chemiresistive and electrochemical to optical modules. Compared to thick film and bulk structures currently used for gas sensing, nanomaterials are advantageous in terms of surface-to-volume ratio, response time, and power consumption. However, designing nanostructured gas sensors for the marketplace requires understanding of key mechanisms in detecting certain gaseous analytes. Herein, we provide an overview of different sensing modules and nanomaterials under development for sensing critical gases in the mining industry, specifically for health and safety monitoring of mining workers. The interactions between target gas molecules and the sensing interface and strategies to tailor the gas sensing interfacial properties are highlighted throughout the review. Finally, challenges of existing nanomaterial-based sensing systems, directions for future studies, and conclusions are discussed.

Pt-Pd Nanoalloys Functionalized Mesoporous SnO2 Spheres: Tailored Synthesis, Sensing Mechanism, and Device Integration

Methane (CH4 ), as the vital energy resource and industrial chemicals, is highly flammable and explosive for concentrations above the explosive limit, triggering potential risks to personal and production safety. Therefore, exploiting smart gas sensors for real-time monitoring of CH4 becomes extremely important. Herein, the Pt-Pd nanoalloy functionalized mesoporous SnO2 microspheres (Pt-Pd/SnO2 ) were synthesized, which show uniform diameter (≈500 nm), high surface area (40.9-56.5 m2 g-1 ), and large mesopore size (8.8-15.8 nm). The highly dispersed Pt-Pd nanoalloys are confined in the mesopores of SnO2 , causing the generation ofoxygen defects and increasing the carrier concentration of sensitive materials. The representative Pt1 -Pd4 /SnO2 exhibits superior CH4 sensing performance with ultrahigh response (Ra /Rg = 21.33 to 3000 ppm), fast response/recovery speed (4/9 s), as well as outstanding stability. Spectroscopic analyses imply that such an excellent CH4 sensing process involves the fast conversion of CH4 into formic acid and CO intermediates, and finally into CO2 . Density functional theory (DFT) calculations reveal that the attractive covalent bonding interaction and rapid electron transfer between the Pt-Pd nanoalloys and SnO2 support, dramatically promote the orbital hybridization of Pd4 sites and adsorbed CH4 molecules, enhancing the catalytic activation of CH4 over the sensing layer.

Imbedding Pd Nanoparticles into Porous In2O3 Structure for Enhanced Low-Concentration Methane Sensing

Methane (CH₄), as the main component of natural gas and coal mine gas, is widely used in daily life and industrial processes and its leakage always causes undesirable misadventures. Thus, the rapid detection of low concentration methane is quite necessary. However, due to its robust chemical stability resulting from the strong tetrahedral-symmetry structure, the methane molecules are usually chemically inert to the sensing layers in detectors, making the rapid and efficient alert a big challenge. In this work, palladium nanoparticles (Pd NPs) embedded indium oxide porous hollow tubes (In₂O₃ PHTs) were successfully synthesized using Pd@MIL-68 (In) MOFs as precursors. All In₂O₃-based samples derived from Pd@MIL-68 (In) MOFs inherited the morphology of the precursors and exhibited the feature of hexagonal hollow tubes with porous architecture. The gas-sensing performances to 5000 ppm CH₄ were evaluated and it was found that Pd@In₂O₃-2 gave the best response (R_a/R_g = 23.2) at 370 °C, which was 15.5 times higher than that of pristine-In₂O₃ sensors. In addition, the sensing materials also showed superior selectivity against interfering gases and a rather short response/recovery time of 7 s/5 s. The enhancement in sensing performances of Pd@In₂O₃-2 could be attributed to the large surface area, rich porosity, abundant oxygen vacancies and the catalytic function of Pd NPs.

Nanostructured Metal Oxide Semiconductors towards Greenhouse Gas Detection

Climate change and global warming are two huge current threats due to continuous anthropogenic emissions of greenhouse gases (GHGs) in the Earth’s atmosphere. Accurate measurements and reliable quantifications of GHG emissions in air are thus of primary importance to the study of climate change and for taking mitigation actions. Therefore, the detection of GHGs should be the first step when trying to reduce their concentration in the environment. Throughout recent decades, nanostructured metal oxide semiconductors have been found to be reliable and accurate for the detection of many different toxic gases in air. Thus, the aim of this article is to present a comprehensive review of the development of various metal oxide semiconductors, as well as to discuss their strong and weak points for GHG detection.

Sb/Pd co-doped SnO2nanoparticles for methane detection: resistance reduction and sensing performance studies

Methane (CH₄) gas sensors play an important role in industrial safety and detection of indoor gas quality. In general, metal oxide semiconductor sensing materials with nano-structure have high responses to the target gas. However, the sensor resistance is usually very high. Considering the practical application, it is vital to reduce base resistance and improve sensitivity for gas sensors. Herein, Pd-doped SnO₂nanoparticles were prepared as the basis material by a simple sol-gel method. In order to adjust the resistance, the pentavalent metal element (Sb) was introduced via a simple doping route. As CH₄sensing layers, the prepared SnO₂-sensors doped with Pd and Sb exhibited the most obvious resistance reduction effect. Meantime, excellent sensing performances including high response, fast response/recovery time, excellent reproducibility and great stability were also obtained. In-depth research has shown that the ability to reduce resistance depends on the effective internal doping of cation with high valence. The enhanced sensing capability can be attributed to the 'synergistic effects' including catalytic effects of novel metals, increased oxygen vacancies and decreased band gap energy. This work can provide a new opportunity to design metal oxide sensing materials with low resistance and high sensitivity.

Design and development of highly sensitive PEDOT-PSS/AuNP hybrid nanocomposite-based sensor towards room temperature detection of greenhouse methane gas at ppb level

Herein, we present fabrication of a novel methane sensor based on poly (3,4-ethylenedioxythiophene:poly (styrene sulfonic acid)) (p-PEDOT-PSS) and gold nanoparticles (AuNPs) treated with dimethyl sulfoxide (DMSO) and Zonyl using a spin coating technique. The nanocomposite films were further post treated with H2SO4 to improve the charge transport mechanism. The structural and morphological features of the composites were analyzed through scanning electronic microscopy, transmission electron microscopy, Fourier transform infra-red spectroscopy, UV-Vis spectroscopy and thermogravimetric analysis. Treatment with organic solvents and post treatment of H2SO4 significantly enhances the conductivity of the composite to 1800 S cm-1. The fabricated sensor shows an excellent sensing response, fast response and recovery time along with acceptable selectivity towards methane gas at ppb concentrations. Due to a simple fabrication technique, excellent conductivity, superior sensing performance and improved mechanical properties, the sensor fabricated in this study could potentially be used to detect greenhouse methane gas at low concentrations.

Nanostructured metal oxide semiconductor-based sensors for greenhouse gas detection: progress and challenges

Climate change and global warming have been two massive concerns for the scientific community during the last few decades. Anthropogenic emissions of greenhouse gases (GHGs) have greatly amplified the level of greenhouse gases in the Earth's atmosphere which results in the gradual heating of the atmosphere. The precise measurement and reliable quantification of GHGs emission in the environment are of the utmost priority for the study of climate change. The detection of GHGs such as carbon dioxide, methane, nitrous oxide and ozone is the first and foremost step in finding the solution to manage and reduce the concentration of these gases in the Earth's atmosphere. The nanostructured metal oxide semiconductor (NMOS) based technologies for sensing GHGs emission have been found most reliable and accurate. Owing to their fascinating structural and morphological properties metal oxide semiconductors become an important class of materials for GHGs emission sensing technology. In this review article, the current concentration of GHGs in the Earth's environment, dominant sources of anthropogenic emissions of these gases and consequently their possible impacts on human life have been described briefly. Further, the different available technologies for GHG sensors along with their principle of operation have been largely discussed. The advantages and disadvantages of each sensor technology have also been highlighted. In particular, this article presents a comprehensive study on the development of various NMOS-based GHGs sensors and their performance analysis in order to establish a strong detection technology for the anthropogenic GHGs. In the last, the scope for improved sensitivity, selectivity and response time for these sensors, their future trends and outlook for researchers are suggested in the conclusion of this article.

Construction of PdO-decorated double-shell ZnSnO3 hollow microspheres for n-propanol detection at low temperature

The sensor based on 4 wt% PdO-loaded double-shell ZnSnO3 hollow microspheres shows rapid response/recovery speed to n-propanol at low working temperature.

Design, Development and Validation of a Portable Gas Sensor Module: A Facile Approach for Monitoring Greenhouse Gases

We report the unique design and prototype of a portable gas sensor module for monitoring greenhouse gases. The commercially available gas sensors (MQ-02, MQ-135, and TGS2602) were adopted in designing the module using Arduino Uno. Different locations in the city of Solapur, India (17.6599° N, 75.9064° E), were scanned for the usability of the developed prototype of the mobile gas sensor module. The choice of gas sensors in combination with Arduino Uno led to an excellent prototype for measuring the concentration of greenhouse gases, and therefore the wrong alarm for toxic gases. The prototype model and corresponding greenhouse gas concentrations (ppm) are described using an interplay of sensor design, software program, and greenhouse gases sites.

Rapid detection of low concentration CO using Pt-loaded ZnO nanosheets

Unloaded and Pt-loaded ZnO nanosheets with 120-170 nm sizes were successfully synthesized by a facile one-pot hydrothermal route followed by a calcination treatment. The as-synthesized samples were characterized by X-ray diffraction (XRD), field-emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM), and X-ray photoelectron spectroscopy (XPS). It can be clearly observed that Pt nanoparticles with the diameter of 3-5 nm were uniformly loaded on the surface of ZnO nanosheets. A contrastive study based on CO gas sensing performance of bare ZnO and Pt/ZnO was carried out. According to the measurement results, the loading of Pt remarkably upgraded the sensing capability toward CO. The 0.50 at.% Pt/ZnO based gas sensor exhibited an obvious response value of 3.57 toward 50 ppm CO and fast response/recovery time (6/19 s). Besides, the detection limit was as low as 0.10 ppm and the optimal operating temperature was decreased from 210 °C to 180 °C. The enhanced CO sensing performance by Pt nanoparticles could be attributed to the combination of chemical sensitization and electronic sensitization. The 0.50 at.% Pt/ZnO is an efficient sensor material for rapidly detecting low-concentration CO.

Controlled Synthesis of Pt Doped SnO2 Mesoporous Hollow Nanospheres for Highly Selective and Rapidly Detection of 3-Hydroxy-2-Butanone Biomarker

Listeria monocytogenes (L. monocytogenes) has been recognized as one of the extremely hazardous and potentially life-threatening food-borne pathogens, its real-time monitoring is of great importance to human health. Herein, a simple and effective method based on platinum sensitized tin dioxide semiconductor gas sensors has been proposed for selective and rapid detection of L. monocytogenes. Pt doped SnO2 nanospheres with particular mesoporous hollow structure have been synthesized successfully through a robust and template-free approach and used for the detection of 3-hydroxy-2-butanone biomarker of L. monocytogenes. The steady crystal structure, unique micromorphology, good monodispersit, and large specific surface area of the obtained materials have been confirmed by X-ray diffraction (XRD), Raman spectroscopy, Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), X-ray Photoelectron Spectroscopy (XPS), Brunauer-Emmett-Teller (BET), and Photoluminescence spectra (PL). Pt doped SnO2 mesoporous hollow nanosphere sensors reach the maximum response of 3-hydroxy-2-butanone at 250°C. Remarkably, sensors based on SnO2 mesoporous hollow nanospheres with 0.16 wt% Pt dopant exhibit excellent sensitivity (Rair/Rgas = 48.69) and short response/recovery time (11/20 s, respectively) to 10 ppm 3-hydroxy-2-butanone at the optimum working temperature. Moreover, 0.16 wt% Pt doped SnO2 gas sensors also present particularly low limit of detection (LOD = 0.5 ppm), superb long-term stability and prominent selectivity to 3-hydroxy-2-butanone. Such a gas sensor with high sensing performance foresees its tremendous application prospects for accurate and efficient detection of foodborne pathogens for the food security and public health.

Effect of AuPd Bimetal Sensitization on Gas Sensing Performance of Nanocrystalline SnO2 Obtained by Single Step Flame Spray Pyrolysis

Improvement of sensitivity, lower detection limits, stability and reproducibility of semiconductor metal oxide gas sensor characteristics are required for their application in the fields of ecological monitoring, industrial safety, public security, express medical diagnostics, etc. Facile and scalable single step flame spray pyrolysis (FSP) synthesis of bimetal AuPd sensitized nanocrystalline SnO2 is reported. The materials chemical composition, structure and morphology has been studied by XRD, XPS, HAADFSTEM, BET, ICP-MS techniques. Thermo-programmed reduction with hydrogen (TPR-H2) has been used for materials chemical reactivity characterization. Superior gas sensor response of bimetallic modified SnO2 towards wide concentration range of reducing (CO, CH4, C3H8, H2S, NH3) and oxidizing (NO2) gases compared to pure and monometallic modified SnO2 is reported for dry and humid gas detection conditions. The combination of facilitated oxygen molecule spillover on gold particles and electronic effect of Fermi level control by reoxidizing Pd-PdO clusters on SnO2 surface is proposed to give rise to the observed enhanced gas sensor performance.

Pd-loaded SnO2 hierarchical nanospheres for a high dynamic range H2S micro sensor

The sensitivity of Pd-loaded SnO₂ nanosphere sensor to H₂S gas: micro gas sensors based on Pd-loaded SnO₂ nanospheres have credible gas detection abilities down to 10 ppb and 4 orders of magnitude concentration detection ranges.