Microreactor-based micro/nanomaterials: fabrication, advances, and outlook

Micro/nanomaterials are widely used in optoelectronics, environmental materials, bioimaging, agricultural industries, and drug delivery owing to their marvelous features, such as quantum tunneling, size, surface and boundary, and Coulomb blockade effects. Recently, microreactor technology has opened up broad prospects for green and sustainable chemical synthesis as a powerful tool for process intensification and microscale manipulation. This review focuses on recent progress in the microreactor synthesis of micro/nanomaterials. First, the fabrication and design principles of existing microreactors for producing micro/nanomaterials are summarized and classified. Afterwards, typical examples are shown to demonstrate the fabrication of micro/nanomaterials, including metal nanoparticles, inorganic nonmetallic nanoparticles, organic nanoparticles, Janus particles, and MOFs. Finally, the future research prospects and key issues of microreactor-based micro/nanomaterials are discussed. In short, microreactors provide new ideas and methods for the synthesis of micro/nanomaterials, which have huge potential and inestimable possibilities in large-scale production and scientific research.

Toward continuous production of high-quality nanomaterials using microfluidics: nanoengineering the shape, structure and chemical composition

Over the last decade, a multitude of synthesis strategies has been reported for the production of high-quality nanoparticles. Wet-chemical methods are generally the most efficient synthesis procedures since high control of crystallinity and physicochemical properties can be achieved. However, a number of challenges remain from inadequate reaction control during the nanocrystallization process; specifically variability, selectivity, scalability and safety. These shortcomings complicate the synthesis, make it difficult to obtain a uniform product with desired properties, and present serious limitations for scaling the production of colloidal nanocrystals from academic studies to industrial applications. Continuous flow reactors based on microfluidic principles offer potential solutions and advantages. The reproducibility of reaction conditions in microfluidics and therefore product quality have proved to exceed those obtained by batch processing. Considering that in nanoparticles' production not only is it crucial to control the particle size distribution, but also the shape and chemical composition, this review presents an overview of the current state-of-the-art in synthesis of anisotropic and faceted nanostructures by using microfluidics techniques. The review surveys the available tools that enable shape and chemical control, including secondary growth methods, active segmented flow, and photoinduced shape conversion. In addition, emphasis is placed on the available approaches developed to tune the structure and chemical composition of nanomaterials in order to produce complex heterostructures in a continuous and reproducible fashion.

Modern Chemical Routes for the Controlled Synthesis of Anisotropic Bimetallic Nanostructures and Their Application in Catalysis

Bimetallic nanoparticles (BNPs) have attracted greater attention compared to its monometallic counterpart because of their chemical/physical properties. The BNPs have a wide range of applications in the fields of health, energy, water, and environment. These properties could be tuned with a number of parameters such as compositions of the bimetallic systems, their preparation method, and morphology. Monodisperse and anisotropic BNPs have gained considerable interest and numerous efforts have been made for the controlled synthesis of bimetallic nanostructures (BNS) of different sizes and shapes. This review offers a brief summary of the various synthetic routes adopted for the synthesis of Palladium(Pd), Platinum(Pt), Nickel(Ni), Gold(Au), Silver(Ag), Iron(Fe), Cobalt(Co), Rhodium(Rh), and Copper(Cu) based transition metal bimetallic anisotropic nanostructures, growth mechanisms e.g., seed mediated co-reduction, hydrothermal, galvanic replacement reactions, and antigalvanic reaction, and their application in the field of catalysis. The effect of surfactant, reducing agent, metal precursors ratio, pH, and reaction temperature for the synthesis of anisotropic nanostructures has been explained with examples. This review further discusses how slight modifications in one of the parameters could alter the growth mechanism, resulting in different anisotropic nanostructures which highly influence the catalytic activity. The progress or modification implied in the synthesis techniques within recent years is focused on in this article. Furthermore, this article discussed the improved activity, stability, and catalytic performance of BNS compared to the monometallic performance. The synthetic strategies reported here established a deeper understanding of the mechanisms and development of sophisticated and controlled BNS for widespread application.