Laboratory Scale Continuous Flow Systems for the Enantioselective Phase Transfer Catalytic Synthesis of Quaternary Amino Acids

The use of stereoselective phase-transfer catalysis as a reliable method for the enantioselective synthesis of optically active α-amino acid derivatives using achiral Schiff base esters has been well-developed in batch in the last 40 years. Recently, continuous flow technology has become of great interest in the academy and industry, since it offers safer process operating conditions and higher efficiency compared to a traditional batch processing. Herein, we wish to report the first example of enantioselective phase transfer benzylation of alanine Schiff base ester, under continuous flow conditions. Two different methodologies were investigated: a liquid-solid phase transfer catalytic benzylation using a packed-bed reactor and a liquid-liquid phase transfer catalytic benzylation in continuous stirred-tank reactors. Liquid-liquid phase transfer process in flow showed slightly better productivity than the batch process, while solid-liquid phase transfer benzylation proved much more advantageous in terms of productivity and space-time yield. Furthermore, continuous flow system allowed the isolation of benzylated product without any work up, with a significant simplification of the process. In both cases, phase transfer asymmetric benzylation promoted by Maruoka catalyst demonstrated high enantioselectivity of target quaternary amino ester in flow, up to 93% ee.

Inline purification in continuous flow synthesis – opportunities and challenges

Continuous flow technology has become the method of choice for many academic and industrial researchers when developing new routes to chemical compounds of interest. With this technology maturing over the last decades, robust and oftentimes automated processes are now commonly exploited to generate fine chemical building blocks. The integration of effective inline analysis and purification tools is thereby frequently exploited to achieve effective and reliable flow processes. This perspective article summarizes recent applications of different inline purification techniques such as chromatography, extractions, and crystallization from academic and industrial laboratories. A discussion of the advantages and drawbacks of these tools is provided as a guide to aid researchers in selecting the most appropriate approach for future applications. It is hoped that this perspective contributes to new developments in this field in the context of process and cost efficiency, sustainability and industrial uptake of new flow chemistry tools developed in academia.

Design, Heat Transfer, and Visualization of the Milli-Reactor by CFD and ANN

This paper proposes a milli-reactor design method incorporating reactor runaway criteria. Based on Computational Fluid Dynamic (CFD) simulation, neural networks are applied to obtain the optimal reactor structure according to the target reaction requirements. Varma’s theory, the critical Nusselt number for stable operation of the flow reactor, is derived. Inserts of the multi-blade structure are designed and investigated to enhance mixing and heat transfer performance. The flow field and heat transfer capacities are obtained by CFD calculations in the range of Re 50–1800. The internal components increase the heat transfer performance up to 21 times, and the pressure drop up to 16 times. The inclined angle of the blade is recommended to be 45°, which can effectively improve heat transfer without generating excessive pressure drop. By partial least squares regression (PLS) analysis, Re and the number of blades are the most critical factors affecting heat transfer, and the five blades and smaller tilt angles are recommended. The CFD calculation results are in good agreement with the Particle Image Velocimetry (PIV) experimental results.