Zeolite Socony Mobil-Five Coating on Ti-24 Nb-4 Zr-7.9 Sn Promotes Biocompatibility and Osteogenesis In Vitro and In Vivo

The aim of this study was to evaluate the biocompatibility and osteogenic potential of a Zeolite Socony Mobil-5 (ZSM-5) coating on a Ti-24 Nb-4 Zr-7.9 Sn (Ti-2448) surface. ZSM-5-modified Ti-2448 (ZSM-5/Ti-2448) and Ti-2448 (control) groups were employed. The physical and chemical properties of the two types of samples were evaluated by scanning electron microscopy, Fourier-transform infrared spectroscopy, nitrogen adsorption/desorption, and contact angle methods. The surface of the ZSM-5/Ti-2448 was rougher than that of the original Ti-2448, while the contact angle of the ZSM-5/Ti-2448 was smaller than that of Ti-2448. In addition, the ZSM-5/Ti-2448 largely increased the specific surface area and introduced silanol groups. A bone-like apatite layer could be formed on the surface of ZSM-5/Ti-2448 after 14 days of incubation in a simulated body fluid. ZSM-5/Ti-2448 was not cytotoxic. The number and alkaline phosphatase (ALP) activity of osteoblasts on ZSM-5/Ti-2448 were significantly higher than those on Ti-2448 surfaces, obtained in vitro using 3-(4,5-dimethylthiazole-2-yl)-2,5-diphenyltetrazolium bromide and ALP activity assays. Few inflammatory cells were observed around ZSM-5/Ti-2448 after insertion into the femurs of Japanese white rabbits after 4, 12, and 26 weeks through hematoxylin-eosin staining. The average gray scale of transforming growth factor-β1 (TGF-β1) on ZSM-5/Ti-2448 peaked earlier than that on Ti-2448, according to immunohistochemical staining. These results indicate that ZSM-5/Ti-2448 has a good biocompatibility and improved early osteogenic potential compared to a noncoated Ti-2448.

Porous Silicon Carbide (SiC): A Chance for Improving Catalysts or Just Another Active-Phase Carrier?

There is an obvious gap between efforts dedicated to the control of chemicophysical and morphological properties of catalyst active phases and the attention paid to the search of new materials to be employed as functional carriers in the upgrading of heterogeneous catalysts. Economic constraints and common habits in preparing heterogeneous catalysts have narrowed the selection of active-phase carriers to a handful of materials: oxide-based ceramics (e.g. Al₂O₃, SiO₂, TiO₂, and aluminosilicates-zeolites) and carbon. However, these carriers occasionally face chemicophysical constraints that limit their application in catalysis. For instance, oxides are easily corroded by acids or bases, and carbon is not resistant to oxidation. Therefore, these carriers cannot be recycled. Moreover, the poor thermal conductivity of metal oxide carriers often translates into permanent alterations of the catalyst active sites (i.e. metal active-phase sintering) that compromise the catalyst performance and its lifetime on run. Therefore, the development of new carriers for the design and synthesis of advanced functional catalytic materials and processes is an urgent priority for the heterogeneous catalysis of the future. Silicon carbide (SiC) is a non-oxide semiconductor with unique chemicophysical properties that make it highly attractive in several branches of catalysis. Accordingly, the past decade has witnessed a large increase of reports dedicated to the design of SiC-based catalysts, also in light of a steadily growing portfolio of porous SiC materials covering a wide range of well-controlled pore structure and surface properties. This review article provides a comprehensive overview on the synthesis and use of macro/mesoporous SiC materials in catalysis, stressing their unique features for the design of efficient, cost-effective, and easy to scale-up heterogeneous catalysts, outlining their success where other and more classical oxide-based supports failed. All applications of SiC in catalysis will be reviewed from the perspective of a given chemical reaction, highlighting all improvements rising from the use of SiC in terms of activity, selectivity, and process sustainability. We feel that the experienced viewpoint of SiC-based catalyst producers and end users (these authors) and their critical presentation of a comprehensive overview on the applications of SiC in catalysis will help the readership to create its own opinion on the central role of SiC for the future of heterogeneous catalysis.

Preparation of novel catalyst-free Fe3C nanocrystals encapsulated NCNT structured catalyst for continuous catalytic wet peroxide oxidation of phenol

Novel nitrogen-doped carbon nanotubes encapsulating Fe₃C nanocrystals coated paper-like sintered stainless steel fibers (PSSF) structured catalyst (Fe₃C@NCNT/PSSF) was designed for continuous catalytic wet peroxide oxidation of phenol. Firstly, Fe₃C@NCNT/PSSF was fabricated by directly growing the Fe₃C encapsulated NCNTs onto the three-dimensional PSSF substrate through CVD method using melamine as precursor, the monolithic PSSF substrate served as a self-catalyzing agent for catalyst preparation. Secondly, the surface morphology and structure of Fe₃C@NCNT/PSSF were investigated to optimize the synthesis condition. Then Fe₃C@NCNT/PSSF was employed as a structured catalyst for continuous CWPO of phenol, effect of operating conditions was studied. Catalytic results showed that the encapsulated Fe₃C nanoparticles significantly enhanced the degradation efficiency of phenol, and catalytic performance was improved with the increase of temperature. However, catalytic performance appeared unusual when residence time was considered, due to the effect of strongly polar surface of NCNTs on the contact efficiency between pollutants and hydroxyl radicals. Reusability experiments showed that catalytic performance of catalyst was improved with the increase of reusability cycles although the iron leaching concentration decreased, attributing to enhanced reaction within internal channel of Fe₃C@NCNT. The fourth reaction run achieved a stable phenol conversion of 90%, TOC conversion around 41% under optimized conditions.

Creation of Al-Enriched Mesoporous ZSM-5 Nanoboxes with High Catalytic Activity: Converting Tetrahedral Extra-Framework Al into Framework Sites by Post Treatment

ZSM‐5 zeolite nanoboxes with accessible meso‐micro‐pore architecture and strong acid sites are important in relevant heterogeneous catalysis suffering from mass transfer limitations and weak acidities. Rational design of parent zeolites with concentrated and non‐protective coordination of Al species can facilitate post‐synthetic treatment to produce mesoporous ZSM‐5 nanoboxes. In this work, a simple and effective method was developed to convert parent MFI zeolites with tetrahedral extra‐framework Al into Al‐enriched mesoporous ZSM‐5 nanoboxes with low silicon‐to‐aluminium ratios of ≈16. The parent MFI zeolite was prepared by rapid ageing of the zeolite sol gel synthesis mixture. The accessibility to the meso‐micro‐porous intra‐crystalline network was probed systematically by comparative pulsed field gradient nuclear magnetic resonance diffusion measurements, which, together with the strong acidity of nanoboxes, provided superb catalytic activity and longevity in hydrocarbon cracking for propylene production.

Coating of polydopamine on polyurethane open cell foams to design soft structured supports for molecular catalysts

Polydopamine-coated polyurethane open cell foams are used as structured supports for molecular catalysts through the covalent anchoring of alkoxysilyl arms by the catechol groups of the mussel-inspired layer. This strong bonding prevents their leaching. No alteration of the mechanical properties of the flexible support is observed after repeated uses of the catalytic materials.

Kinetics and reactor modeling of the conversion of n-pentane using HZSM-5 catalysts with different Si/Al ratios

The production of olefins and aromatics from n-pentane using two ZSM-5 catalysts is faithfully predicted by a versatile kinetic model.