Crystal orientation of PEO confined within the nanorod templated by AAO nanochannels

Controlling block copolymer one-dimensional self-assembly in polymeric matrices

The synthesis of one-dimensional (1D) nanostructures in polymeric matrices has become the focus of much research, as the presence of these highly anisotropic domains determines the transport behaviour and mechanical properties of the resulting nanostructured polymers. In this work, 1D PEO nanocrystals were synthesized in situ from polystyrene-b-polyethylene oxide (PS-b-PEO) self-assembly in a polystyrene matrix. For this, three different block copolymers (BCP) were employed: L-BCP (PS = 32 000 Da and PEO = 11 000 Da), M-BCP, (PS = 59 000 Da and PEO = 31 000 Da), and H-BCP, (PS = 102 000 Da and PEO = 34 000 Da). The formation of 1D nanocrystals starts with the reaction-induced microphase separation of BCP during styrene photopolymerization at room temperature. Then, as matrix polymerizes, the primary crystalline micelles aggregate via epitaxial crystallization by end-to-end coupling. The morphology of the resulting nanocrystals was highly dependent on the BCP employed. While L-BCP self-assembles into 1D ribbon-like nanocrystals, M-BCP macro-phase separates and, H-BCP self-assembles into short disk-like nanocrystals. This dissimilar behavior was mainly associated to the length of the stabilizing corona block. In the case of H-BCP, it was found that 1D self-assembly occurred when the conditions for core thickening were given, that is, when a non-reactive period was introduced in the cure cycle. During such a period, core thickening clears the lateral surface of the nanocrystals, allowing end-to-end coupling. The driving force for crystallization was also modified. An increase in undercooling resulted in an elevated nucleation rate and accelerated crystal growth. This led to a narrower size distribution of shorter 1D nanocrystals. This knowledge will enable the synthesis of customized 1D nanocrystals in a thermoplastic matrix, through the precise selection of the BCP formulation and curing conditions.

Spatially Confined Fabrication of Polar Poly(Vinylidene Fluoride) Nanotubes

Polar poly(vinylidene fluoride) (PVDF) nanotubes have attracted significant attention due to their excellent piezoelectric and ferroelectric properties, yet a tunable fabrication of homogeneous polar PVDF nanotubes remains a challenge. Here, a simple method is reported to fabricate polar PVDF nanotubes using anodize aluminum oxide (AAO) membranes as templates that are removed by etching in a potassium hydroxide (KOH) solution and then ageing at room temperature. PVDF nanotubes originally crystallized in the AAO membrane are pure α-crystals with very low crystallinity, yet after being released from the templates, the crystallinity of the nanotubes markedly increases with ageing at room temperature, leading to the formation of β-PVDF crystals in a very short time, with the formation of γ crystals after longer ageing times. A large amount of γ crystals formed when the released PVDF nanotubes are heated to ≈130 °C. The formation of polar PVDF nanotubes released from the AAO templates treated with higher concentrations of alkaline solution results from the reaction of the surface of the PVDF nanotubes with the alkaline solution and structure reorganization under confined conditions. This large-scale preparation of β- and γ-PVDF opens a new pathway to produce polar PVDF nanomaterials.

A decade of innovation and progress in understanding the morphology and structure of heterogeneous polymers in rigid confinement

When confined in nanoscale domains, polymers generally encounter changes in their structural, thermodynamics and dynamics properties compared to those in the bulk, due to the high amount of polymer/wall interfaces and limited amount of matter. The present review specifically deals with the confinement of heterogeneous polymers (i.e. polymer blends and block copolymers) in rigid nanoscale domains (i.e. bearing non-deformable solid walls) where the processes of phase separation and self-assembly can be deeply affected. This review focuses on the innovative contributions of the last decade (2010-2020), giving a summary of the new insights and understanding gained in this period. We conclude this review by giving our view on the most thriving directions for this topic.

Confined Crystallization of Polymers within Nanopores

Crystallization of polymeric materials under nanoscopic confinement is highly relevant for nanotechnology applications. When a polymer is confined within rigid nanoporous anodic aluminum oxide (AAO) templates, the crystallization behavior experiences dramatic changes as the pore size is reduced, including nucleation mechanism, crystal orientation, crystallization kinetics, and polymorphic transition, etc. As an experimental prerequisite, exhaustive cleaning procedures after infiltrations of polymers in AAO pores must be performed to ensure producing an ensemble of isolated polymer-filled nanopores. Layers of residual polymers on the AAO surface percolate nanopores and lead to the so-called "fractionated crystallization", i.e., multiple crystallization peaks during cooling.Because the density of isolated nanopores in a typical AAO template exceeds the density of heterogeneities in bulk polymers, the majority of nanopores will be heterogeneity-free. This means that the nucleation will proceed by surface or homogeneous nucleation. As a consequence, a very large supercooling is necessary for crystallization, and its kinetics is reduced to a first-order process that is dominated by nucleation. Self-nucleation is a powerful method to exponentially increase nucleation density. However, when the diameter of the nanopores is lower than a critical value, confinement prevents the possibility to self-nucleate the material.Because of the anisotropic nature of AAO pores, polymer crystals inside AAO also exhibit anisotropy, which is determined by thermodynamic stability and kinetic selection rules. For low molecular weight poly(ethylene oxide) (PEO) with extended chain crystals, the orientation of polymer crystals changes from the "chain perpendicular to" to the "chain parallel to" the AAO pore axis, when the diameter of AAO decreases to the contour length of the PEO, indicating the effect of thermodynamic stability. When the thermodynamic requirement is satisfied, the orientation is determined by kinetics including crystal growth direction, nucleation, and crystal growth rate. An orientation diagram has been established for the PEO/AAO system, considering the cooling condition and pore size.The interfacial polymer layer has different physical properties as compared to the bulk. In poly(l-lactic acid), the relationship between the segmental mobility of the interfacial layer and crystallization rate is established. For the investigation of polymorphic transition of poly(butane-1), the results indicate that a 12 nm interfacial layer hinders the transition of Form II to Form I. Block and random copolymers have also been infiltrated into AAO nanopores, and their crystallization behavior is analogously affected as pore size is reduced.

Confined Crystallization and Melting Behaviors of 3-Pentadecylphenol in Anodic Alumina Oxide Nanopores

To explore the effects of end groups on the confined crystallization of an alkyl chain, 3-pentadecylphenol (PDP) was infiltrated into the anodic aluminum oxide template (AAO) to investigate the melting and crystallization behaviors of PDP in a nanoconfined environment. Wide-angle X-ray diffraction (WAXD) found that the solid-solid phase transition of PDP occurred under confined conditions, and the absence of the (00L) reflections indicated that the stacking of the end groups of the alkyl chain layered structure was seriously disturbed. Thermal analysis (TG) showed that the thermal stability of the confined samples decreased due to the confinement effect, and the introduction of end groups made the confinement effect more obvious. Differential scanning calorimeter (DSC) results well reflected the space-time equivalence in the PDP crystallization processes, i.e., the solid-solid phase transition can be achieved by reducing the cooling rate or confining PDP in the nanometer space. Compared with C15, the introduction of the end groups with a phenol ring led to the disappearance of the solid-solid phase transition of an alkyl chain at high cooling rates. In the confined environment, the introduction of the end groups with a phenol ring caused the melting double peaks of the alkyl chain to become a single melting peak, and it also caused the disappearance of the surface freezing monolayer for alkyl chains. Through the analysis of crystallinity, it was found that AAO-PDP was more sensitive to AAO pore size changes than AAO-C15, the X c of AAO-PDP had a good linear relationship with the pore size d, but the X c of the AAO-C15 had a nonlinear relationship with the pore size d. Attenuated total reflection (ATR)-IR proved that in the confined environment, the order of the alkyl chain decreased and the degree of chain distortion increased.

Crystallization Kinetics of Poly(ethylene oxide) under Confinement in Nanoporous Alumina Studied by in Situ X-ray Scattering and Simulation

While a relatively complete understanding of the nucleation and orientation of polymers under confinement in one-dimensional nanochannels has been achieved, crystallization kinetics investigation of confined polymers is still rare. In this work, we investigated the crystallization kinetics of poly(ethylene oxide) confined in anodic alumina oxide templates with different pore sizes using in situ wide-angle X-ray scattering (WAXS). The crystallization kinetics results were fitted with the Avrami equation. The Avrami index was determined by both "isothermal step crystallization" and in situ WAXS. The crystallization process of polymers under one-dimensional nanopore confinement was simulated by a "one-dimensional lattice model". Based on this model, it is shown that homogeneous nucleation with the simultaneous growth of multiple crystal planes with drastically different growth rates could result in Avrami indexes lower than 1.

The fabrication and molecular alignment of poly(ethylene oxide) grating film based on hot embossing technology

The fabrication and alignment transition of poly(ethylene oxide) grating film via hot embossing technology are demonstrated.