Selective and Controllable Cracking of Polyethylene Waste by Beta Zeolites with Different Mesoporosity and Crystallinity

Waste plastics bring about increasingly serious environmental challenges, which can be partly addressed by their interconversion into valuable compounds. It is hypothesized that the porosity and acidity of a zeolite-based catalyst will affect the selectivity and effectiveness, enabling a controllable and selective conversion of polyethylene (PE) into gas-diesel or lubricating base oil. A series of embryonic, partial- and well-crystalline zeolites beta with adjustable porosity and acidity are prepared from mesoporous SBA-15. The catalysts and catalytic systems are studied with nuclear magnetic resonance (NMR), X-ray diffraction (XRD), and adsorption kinetics and catalytic reactions. The adjustable porosity and acidity of zeolite-beta-based catalysts achieve a controllable selectivity toward gas-diesel or lubricating base oil for PE cracking. With a catalyst with mesopores and appropriate acid sites, a fast escape and reduced production of cracking of intermediates are observed, leading to a significant fraction (88.7%) of lubricating base oil. With more micropores, a high acid density, and strong acid strength, PE is multiply cracked into low carbon number hydrocarbons. The strong acid center of the zeolite is confirmed to facilitate significantly the activation of hydrogen (H2), and, an in situ ammonia poisoning strategy can significantly inhibit hydrogen transfer and effectively regulate the product distribution.

Are the Brønsted acid sites in amorphous silica-alumina bridging?

Competing models exist to explain the differences in the activity of zeolites and amorphous silica-aluminas. Some postulate that silica-alumina contains dilute zeolitic bridging acid sites, while others favor a pseudo-bridging silanol model. We employed a selective isotope labeling strategy to assess the existence of Si-O(H)-Al bonds using NMR-based distance measurements.

Synthesis of Microporous Aluminosilicate by Direct Thermal Activation of Phenyl-Substituted Single-Source Aluminosilicate Molecular Precursors

The construction of aluminosilicates from versatile molecular precursors (MPs) represents a promising alternative strategy to conventional processes based on monomeric molecular or polymeric Al and Si sources. However, the use of MPs often suffers from drawbacks such as the decomposition of the core structures in the presence of solvents, acids, or bases. In this work, we demonstrate a simple thermal synthesis of porous aluminosilicates from single-source spiro-7-type MPs that consist of a tetrahedral Al atom and six Si atoms functionalized with 12 phenyl (Ph) groups, (C⁺)[Al{Ph₂Si(OSiPh₂O)₂}₂]^- (C⁺[AlSi₆]^-; C⁺ = pyridinium cation (PyH⁺), Na⁺, K⁺, Rb⁺, or Cs⁺), without using a solvent or activator. Microporous aluminosilicates synthesized via the thermal treatment of C⁺[AlSi₆]^- under a 79% N₂ + 21% O₂ atmosphere exhibited extremely low carbon contents (0.10-1.28%), together with Si/Al ratios of 3.9-6.7 ± 0.2 and surface areas of 103.1-246.3 m²/g. The solid-state ²⁷Al and ²⁹Si MAS NMR spectra suggest that the obtained aluminosilicates with alkali cations retain a tetrahedral Al site derived from the spiro-7-type core structure. After a proton-exchange reaction, the aluminosilicates showed almost 1.5 times higher reactivity in the catalytic ring-opening of styrene oxide than the aluminosilicate before proton exchange due to the catalytically active OH site being predominantly bridged by tetrahedral Al and Si atoms. These results suggest that the present MP strategy is a promising method for the introduction of key structures into active inorganic materials.

Promoting Aromatic C-H Activation through Reactive Brønsted Acid-Base Pairs on Penta-Coordinated Al-Enriched Amorphous Silica-Alumina

The surface acidity and local coordination environment of zeolites and amorphous silica-aluminas (ASAs) can promote acid-catalyzed C-H activation in many important hydrocarbon conversion reactions. Acid sites generated by penta-coordinated Al species (Al^V) can lead to enhanced acidity and changes in the surface coordination. We evaluated the potential of flame-derived ASAs with enriched Al^V for C-H activation using hydrogen/deuterium (H/D) exchange with benzene-d₆. With increasing Al content of ASAs, the exchange rate increased, whereas the activation energy (E_a) slightly decreased due to the enhanced Brønsted acidity. The ASAs exhibited significantly higher exchange rates and lower E_a values than the sol-gel-derived ASAs and zeolite H-ZSM-5. The superior activity is attributed to the fact that more oxygen coordinated with Al^V species on flame-made ASAs, which can act as acceptors for D⁺, enhancing the deuterium displacement. These findings could offer a valuable alternative strategy for tailoring high-performance solid acids to promote hydrocarbon conversion reactions.

Effect of two-component amorphous silica-alumina (ASA) with different Si/Al molar ratios on hydrocracking reactions for increasing naphtha over NiW/USY-ASA

The combination of ASA-0.4 and ASA-2 produces new acidic OH groups by increasing the contact points between silicon and aluminum. These OH groups improve the density of acid sites and increases the area of the active adsorption area of the support.

Determining the Three-Dimensional Structures of Silica-Supported Metal Complexes from the Ground Up

The immobilization of molecularly precise metal complexes to substrates, such as silica, provides an attractive platform for the design of active sites in heterogeneous catalysts. Specific steric and electronic variations of the ligand environment enable the development of structure-activity relationships and the knowledge-driven design of catalysts. At present, however, the three-dimensional environment of the precatalyst, much less the active site, is generally not known for heterogeneous single-site catalysts. We explored the degree to which NMR-based surface-to-complex interatomic distances could be used to solve the three-dimensional structures of three silica-supported metal complexes. The structure solution revealed unexpected features related to the environment around the metal that would be difficult to discern otherwise. This approach appears to be highly robust and, due to its simplicity, is readily applied to most single-site catalysts with little extra effort.

Revealing Brønsted Acidic Bridging SiOHAl Groups on Amorphous Silica-Alumina by Ultrahigh Field Solid-State NMR

Amorphous silica-aluminas (ASAs) are important acidic catalysts and supports for many industrially essential and sustainable processes. The identification of surface acid sites with their local structures on ASAs is of critical importance for tuning their catalytic properties but still remains a great challenge and is under debate. Here, ultrahigh magnetic field (35.2 T) ²⁷Al-{¹H} D-HMQC (dipolar-mediated heteronuclear multiple-quantum correlation) two-dimensional NMR experiments demonstrate two types of Brønsted acid sites in ASA catalysts. In addition to the known pseudobridging silanol acid sites, the use of ultrahigh field NMR provides the first direct experimental evidence for the existence of bridging silanol (BS: SiOHAl) acid sites in ASAs, which has been hotly debated in the past few decades. This discovery provides new opportunities for scientists and engineers to develop and apply ASAs in various reaction processes due to the significance of BS in chemical and fuel productions based on its strong Brønsted acidity.

Engineering the Distinct Structure Interface of Subnano-alumina Domains on Silica for Acidic Amorphous Silica-Alumina toward Biorefining

Amorphous silica-aluminas (ASAs) are important solid catalysts and supports for many industrially essential and sustainable processes, such as hydrocarbon transformation and biorefining. However, the wide distribution of acid strength on ASAs often results in undesired side reactions, lowering the product selectivity. Here we developed a strategy for the synthesis of a unique class of ASAs with unvarying strength of Brønsted acid sites (BAS) and Lewis acid sites (LAS) using double-flame-spray pyrolysis. Structural characterization using high-resolution transmission electron microscopy (TEM) and solid-state nuclear magnetic resonance (NMR) spectroscopy showed that the uniform acidity is due to a distinct nanostructure, characterized by a uniform interface of silica-alumina and homogeneously dispersed alumina domains. The BAS population density of as-prepared ASAs is up to 6 times higher than that obtained by classical methods. The BAS/LAS ratio, as well as the population densities of BAS and LAS of these ASAs, could be tuned in a broad range. In cyclohexanol dehydration, the uniform Brønsted acid strength provides a high selectivity to cyclohexene and a nearly linear correlation between acid site densities and cyclohexanol conversion. Moreover, the concerted action of these BAS and LAS leads to an excellent bifunctional Brønsted-Lewis acid catalyst for glucose dehydration, affording a superior 5-hydroxymethylfurfural yield.

Organic Structure-Directing Agent-Free Synthesis of Mordenite-Type Zeolites Driven by Al-Rich Amorphous Aluminosilicates

Mordenite (MOR)-type zeolites with a Si/Al molar ratio of up to 13 with crystallite sizes of ca. 60 nm were successfully synthesized from Al-rich aluminosilicates with a Si/Al ratio of 2 and additional SiO₂ under seed-assisted hydrothermal conditions for 6 h or longer without any organic structure-directing agents (OSDAs). In stark contrast, under the same hydrothermal conditions for 6 h, control experiments using starting reagent(s), such as Al-poor aluminosilicate, pure SiO₂, tetraethyl orthosilicate, and Al(NO₃)₃, all of which are typically employed for zeolite synthesis, failed to yield MOR-type zeolites. The penta-coordinated Al species, which are present in Al-rich aluminosilicates and are more reactive than the tetra- and hexa-coordinated Al species typically found in alumina and Al-poor aluminosilicates, played a decisive role in the OSDA-free synthesis of MOR-type zeolites.

Probing Medium-Range Order in Oxide Glasses at High Pressure

Densification in glassy networks has traditionally been described in terms of short-range structures, such as how atoms are coordinated and how the coordination polyhedron is linked in the second coordination environment. While changes in medium-range structures beyond the second coordination shells may play an important role, experimental verification of the densification beyond short-range structures is among the remaining challenges in the physical sciences. Here, a correlation NMR experiment for prototypical borate glasses under compression up to 9 GPa offers insights into the pressure-induced evolution of proximity among cations on a medium-range scale. Whereas amorphous networks at ambient pressure may favor the formation of medium-range clusters consisting primarily of similar coordination species, such segregation between distinct coordination environments tends to decrease with increasing pressure, promoting a more homogeneous distribution of dissimilar structural units. Together with an increase in the average coordination number, densification of glass accompanies a preferential rearrangement toward a random distribution, which may increase the configurational entropy. The results highlight the direct link between the pressure-induced increase in medium-range disorder and the densification of glasses under extreme compression.

Pentacoordinated Aluminum Species: New Frontier for Tailoring Acidity-Enhanced Silica-Alumina Catalysts

Silica-alumina catalysts, including zeolites and amorphous silica-aluminas (ASAs), are among the most widely used solid acid catalysts and supports to produce petrochemicals, fine chemicals, and renewable energy. The coordination, distribution, and interactions of aluminum in ASAs have an enormous impact on their acidic properties and catalytic performance. Unsaturated tetracoordinated aluminum (Al^IV) species are commonly accepted as the key sites in generating catalytically active Brønsted acid sites (BASs) in silica-alumina catalysts. Extensive efforts focus on increasing the concentration of Al^IV as the main route to enhance their Brønsted acidity for efficient catalysis. However, increasing the Al^IV concentration either weakens the acid strength in zeolites or lowers Brønsted acidity in ASAs at high Al/Si ratios, impeding acidity enhancement of these popular catalysts."Pentacoordinated aluminum (Al^V) species" are potential unsaturated Al species like Al^IV but rarely observed in silica-aluminas, and thus, are widely considered unavailable for BAS formation or surface reactions. In this Account, we will describe novel strategies for the controlled synthesis of Al^V-enriched ASAs using flame-spray pyrolysis (FSP) techniques and highlight the contribution of Al^V species in acidity enhancement, together with their structure-activity relationship in the conversion of biomass-derived compounds into valuable chemicals. Using various in situ and advanced 2D solid-state NMR (SSNMR) experiments, the studies of the acidic properties and local structure of Al^V-enriched ASAs reveal that Al^V species can highly populate on ASA surfaces, promote BASs formation, and facilitate adaptable tuning of BASs from moderate to zeolitic strength by synergy with neighboring Al sites. Moreover, the BASs with enhanced acidity can work jointly with surface Lewis acid sites or metal active species for bifunctional catalysis on Al^V-enriched ASAs. Compared to zeolites, these Al^V-enriched ASAs are highly active in acid-catalyzed biomass conversion, including alcohol dehydration and sugar conversion reactions, as well as in promoting the performance of supported metal catalysts in chemoselective hydrogenation of aromatic ketones. These new insights provide a state-of-the-art strategy for strongly enhancing the acidity of these popular silica-alumina catalysts, which offers an interesting potential for a wide range of acid and multifunctional catalysis.

For Whom a Puddle Is the Sea? Adsorption of Organic Guests on Hydrated MCM-41 Silica

Thermal and hydration effects on the mobility of compact and branched organic molecules and a bulky pharmaceutical substance loaded in submonolayer amounts onto mesoporous silica have been elucidated using ¹H and ³¹P solid-state NMR. In all cases, the ambient hydration has a stronger effect than an increase in temperature to 370 K for water-free silica. The effect of hydration depends on the guest and ranges from complete solvation to a silica-water-guest sandwich structure to a silica-guest/silica-water pattern. The mobility of the guests under different conditions has been described. The specific structure of the MCM-41 surface allows one to study very slow surface diffusion, a diffusivity of about 10^-15-10^-16 m²/s. The data reported are relevant to any nonfunctionalized silica, while the method used is applicable to any phosphor-containing guest on any host.

Open and Closed Radicals: Local Geometry around Unpaired Electrons Governs Magic-Angle Spinning Dynamic Nuclear Polarization Performance

The development of magic-angle spinning dynamic nuclear polarization (MAS DNP) has allowed atomic-level characterization of materials for which conventional solid-state NMR is impractical due to the lack of sensitivity. The rapid progress of MAS DNP has been largely enabled through the understanding of rational design concepts for more efficient polarizing agents (PAs). Here, we identify a new design principle which has so far been overlooked. We find that the local geometry around the unpaired electron can change the DNP enhancement by an order of magnitude for two otherwise identical conformers. We present a set of 13 new stable mono- and dinitroxide PAs for MAS DNP NMR where this principle is demonstrated. The radicals are divided into two groups of isomers, named open (O-) and closed (C-), based on the ring conformations in the vicinity of the N-O bond. In all cases, the open conformers exhibit dramatically improved DNP performance as compared to the closed counterparts. In particular, a new urea-based biradical named HydrOPol and a mononitroxide O-MbPyTol yield enhancements of 330 ± 60 and 119 ± 25, respectively, at 9.4 T and 100 K, which are the highest enhancements reported so far in the aqueous solvents used here. We find that while the conformational changes do not significantly affect electron spin-spin distances, they do affect the distribution of the exchange couplings in these biradicals. Electron spin echo envelope modulation (ESEEM) experiments suggest that the improved performance of the open conformers is correlated with higher solvent accessibility.

Probing Interactions of γ-Alumina with Water via Multinuclear Solid-State NMR Spectroscopy

Interaction of γ-alumina with water are important in controlling its structure and catalytic properties. We apply solid-state multinuclear NMR spectroscopy to investigate this interaction by monitoring ¹H and ¹⁷O spectra in real-time. Surface-selective detection is made possible by adsorbing ¹⁷O-enriched water on γ-alumina nanorods. Structural evolution on the surface was selectively probed by ¹H/¹⁷O double resonance NMR and ²⁷Al NMR at ultrahigh 35.2 T magnetic field. Formation of hydroxyl species on the surface of nanorods is rapid upon the exposure of water, which involves low coordinated aluminum ions with doubly bridging and isolated hydroxyl species being generated first. Fast exchange occurs between oxygen atoms in the water molecules and bare surface sites, indicating high reactivity of these oxygen species. These results provide new insights into the structure and dynamics on the surface of γ-alumina and the methods applied here can be extended to study the interaction of other oxides with water.

Acidity enhancement through synergy of penta- and tetra-coordinated aluminum species in amorphous silica networks

Amorphous silica-aluminas (ASAs) are widely used in acid-catalyzed C-H activation reactions and biomass conversions in large scale, which can be promoted by increasing the strength of surface Brønsted acid sites (BAS). Here, we demonstrate the first observation on a synergistic effect caused by two neighboring Al centers interacting with the same silanol group in flame-made ASAs with high Al content. The two close Al centers decrease the electron density on the silanol oxygen and thereby enhance its acidity, which is comparable to that of dealuminated zeolites, while ASAs with small or moderate Al contents provide mainly moderate acidity, much lower than that of zeolites. The ASAs with enhanced acidity exhibit outstanding performances in C-H bond activation of benzene and glucose dehydration to 5-hydroxymethylfurfural, simultaneously with an excellent calcination stability and resistance to leaching, and they offer an interesting potential for a wide range of acid and multifunctional catalysis.