Direct Operando Visualization of Metal Support Interactions Induced by Hydrogen Spillover During CO2 Hydrogenation

The understanding of catalyst active sites is a fundamental challenge for the future rational design of optimized and bespoke catalysts. For instance, the partial reduction of Ce4+ surface sites to Ce3+ and the formation of oxygen vacancies are critical for CO2 hydrogenation, CO oxidation, and the water gas shift reaction. Furthermore, metal nanoparticles, the reducible support, and metal support interactions are prone to evolve under reaction conditions; therefore a catalyst structure must be characterized under operando conditions to identify active states and deduce structure-activity relationships. In the present work, temperature-induced morphological and chemical changes in Ni nanoparticle-decorated mesoporous CeO2 by means of in situ quantitative multimode electron tomography and in situ heating electron energy loss spectroscopy, respectively, are investigated. Moreover, operando electron energy loss spectroscopy is employed using a windowed gas cell and reveals the role of Ni-induced hydrogen spillover on active Ce3+ site formation and enhancement of the overall catalytic performance.

Does CO2 Oxidize Ni Catalysts? A Quick X-ray Absorption Spectroscopy Answer

MgAl₂O₄-supported Ni materials are highly active and cost-effective CO₂ conversion catalysts, yet their oxidation by CO₂ remains dubious. Herein, NiO/MgAl₂O₄, prepared via colloidal synthesis (10 wt % Ni) to limit size distribution, or wet impregnation (5, 10, 20, and 40 wt % Ni), and bare, i.e., unsupported, NiO are examined in H₂ reduction and CO₂ oxidation, using thermal conductivity detector-based measurements and in situ quick X-ray absorption spectroscopy, analyzed via multivariate curve resolution-alternating least-squares. Ni reoxidation does not occur for bare Ni but is observed solely on supported materials. Only samples with the smallest particle sizes get fully reoxidized. The Ni-MgAl₂O₄ interface, exhibiting metal-support interactions, activates CO₂ and channels oxygen into the reduced lattice. Oxygen diffuses inward, away from the interface, oxidizing Ni entirely or partially, depending on the particle size in the applied oxidation time frame. This work provides evidence for Ni oxidation by CO₂ and explores the conditions of its occurrence and the importance of metal-support effects.

Recent Advances in the Applications of Mesoporous Silica in Heterogenous Catalysis

Mesoporous silica is a class of silica material with a large specific surface area, high specific pore volume and meso-sized pores. These properties make mesoporous silica a good choice of...

Quantifying the Impact of Parametric Uncertainty on Automatic Mechanism Generation for CO2 Hydrogenation on Ni(111)

Automatic mechanism generation is used to determine mechanisms for the CO2 hydrogenation on Ni(111) in a two-stage process while considering the correlated uncertainty in DFT-based energetic parameters systematically. In a coarse stage, all the possible chemistry is explored with gas-phase products down to the ppb level, while a refined stage discovers the core methanation submechanism. Five thousand unique mechanisms were generated, which contain minor perturbations in all parameters. Global uncertainty assessment, global sensitivity analysis, and degree of rate control analysis are performed to study the effect of this parametric uncertainty on the microkinetic model predictions. Comparison of the model predictions with experimental data on a Ni/SiO2 catalyst find a feasible set of microkinetic mechanisms within the correlated uncertainty space that are in quantitative agreement with the measured data, without relying on explicit parameter optimization. Global uncertainty and sensitivity analyses provide tools to determine the pathways and key factors that control the methanation activity within the parameter space. Together, these methods reveal that the degree of rate control approach can be misleading if parametric uncertainty is not considered. The procedure of considering uncertainties in the automated mechanism generation is not unique to CO2 methanation and can be easily extended to other challenging heterogeneously catalyzed reactions.

CO2 Methanation Using Multimodal Ni/SiO2 Catalysts: Effect of Support Modification by MgO, CeO2, and La2O3

Ni/oxide-SiO2 (oxide: MgO, CeO2, La2O3, 10 wt.% target concentration) catalyst samples were prepared by successive impregnation of silica matrix, first with supplementary oxide, and then with Ni (10 wt.% target concentration). The silica matrix with multimodal pore structure was prepared by solvothermal method. The catalyst samples were structurally characterized by N2 adsorption-desorption, XRD, SEM/TEM, and functionally evaluated by temperature programmed reduction (TPR), and temperature programmed desorption of hydrogen (H2-TPD), or carbon dioxide (CO2-TPD). The addition of MgO and La2O3 leads to a better dispersion of Ni on the catalytic surface. Ni/LaSi and Ni/CeSi present a higher proportion of moderate strength basic sites for CO2 activation compared to Ni/Si, while Ni/MgSi lower. CO2 methanation was performed in the temperature range of 150–350 °C and at atmospheric pressure, all silica supported Ni catalysts showing good CO2 conversion and CH4 selectivity. The best catalytic activity was obtained for Ni/LaSi: CO2 conversion of 83% and methane selectivity of 98%, at temperatures as low as 250 °C. The used catalysts preserved the multimodal pore structure with approximately the same pore size for the low and medium mesopores. Except for Ni/CeSi, no particle sintering occurs, and no carbon deposition was observed for any of the tested catalysts.

Spray-Dried Ni Catalysts with Tailored Properties for CO2 Methanation

A catalyst production method that enables the independent tailoring of the structural properties of the catalyst, such as pore size, metal particle size, metal loading or surface area, allows to increase the efficiency of a catalytic process. Such tailoring can help to make the valorization of CO2 into synthetic fuels on Ni catalysts competitive to conventional fossil fuel production. In this work, a new spray-drying method was used to produce Ni catalysts supported on SiO2 and Al2O3 nanoparticles with tunable properties. The influence of the primary particle size of the support, different metal loadings, and heat treatments were applied to investigate the potential to tailor the properties of catalysts. The catalysts were examined with physical and chemical characterization methods, including X-ray diffraction, temperature-programmed reduction, and chemisorption. A temperature-scanning technique was applied to screen the catalysts for CO2 methanation. With the spray-drying method presented here, well-organized porous spherical nanoparticles of highly dispersed NiO nanoparticles supported on silica with tunable properties were produced and characterized. Moreover, the pore size, metal particle size, and metal loading can be controlled independently, which allows to produce catalyst particles with the desired properties. Ni/SiO2 catalysts with surface areas of up to 40 m2 g−1 with Ni crystals in the range of 4 nm were produced, which exhibited a high activity for the CO2 methanation.

Influence of sodium-modified Ni/SiO2 catalysts on the tunable selectivity of CO2 hydrogenation: Effect of the CH4 selectivity, reaction pathway and mechanism on the catalytic reaction

CO₂ hydrogenation over Ni/SiO₂ catalysts with and without Na additives was investigated in terms of the catalytic activity, selectivity of CO₂ methanation and reaction mechanism. Na additives could cause the formation of Na₂O species that might deposit on the Ni surface of Ni/SiO₂ (NiNa_x/SiO₂). When the Ni metal is partially covered with Na₂O species, a highly positive charge on the Ni metal could occur compared to the original Ni/SiO₂ catalyst. The addition of Na to the Ni/SiO₂ catalyst could influence selectivity toward CO formation. The adsorbed formic acid is the major intermediate on the Ni/SiO₂ catalyst during CO₂ hydrogenation. The formic acid species might decompose into adsorbed CO complexes in the forms of linear CO, bridged CO and multibonded CO. CH₄ formation should be ascribed to the hydrogenation of these adsorbed CO complexes. The Ni/SiO₂ catalyst with the Na additive might have very weak ability for H₂ and CO adsorption, thus making it difficult for CO methanation to occur. The hydrogen carbonate species adsorbed on the NiNa_x/SiO₂ catalysts were proposed to be the key intermediate, and they might decompose to CO or be hydrogenated to form CH₄.

Designing Nanoparticles and Nanoalloys for Gas-Phase Catalysis with Controlled Surface Reactivity Using Colloidal Synthesis and Atomic Layer Deposition

Supported nanoparticles are commonly applied in heterogeneous catalysis. The catalytic performance of these solid catalysts is, for a given support, dependent on the nanoparticle size, shape, and composition, thus necessitating synthesis techniques that allow for preparing these materials with fine control over those properties. Such control can be exploited to deconvolute their effects on the catalyst's performance, which is the basis for knowledge-driven catalyst design. In this regard, bottom-up synthesis procedures based on colloidal chemistry or atomic layer deposition (ALD) have proven successful in achieving the desired level of control for a variety of fundamental studies. This review aims to give an account of recent progress made in the two aforementioned synthesis techniques for the application of controlled catalytic materials in gas-phase catalysis. For each technique, the focus goes to mono- and bimetallic materials, as well as to recent efforts in enhancing their performance by embedding colloidal templates in porous oxide phases or by the deposition of oxide overlayers via ALD. As a recent extension to the latter, the concept of area-selective ALD for advanced atomic-scale catalyst design is discussed.

In Situ Shell-Isolated Nanoparticle-Enhanced Raman Spectroscopy of Nickel-Catalyzed Hydrogenation Reactions

Synthesis methods to prepare lower transition metal catalysts and specifically Ni for Shell-Isolated Nanoparticle-Enhanced Raman Spectroscopy (SHINERS) are explored. Impregnation, colloidal deposition, and spark ablation have been investigated as suitable synthesis routes to prepare SHINERS-active Ni/Au@SiO2 catalyst/Shell-Isolated Nanoparticles (SHINs). Ni precursors are confirmed to be notoriously difficult to reduce and the temperatures required are generally harsh enough to destroy SHINs, rendering SHINERS experiments on Ni infeasible using this approach. For colloidally synthesized Ni nanoparticles deposited on Au@SiO2 SHINs, stabilizing ligands first need to be removed before application is possible in catalysis. The required procedure results in transformation of the metallic Ni core to a fully oxidized metal nanoparticle, again too challenging to reduce at temperatures still compatible with SHINs. Finally, by use of spark ablation we were able to prepare metallic Ni catalysts directly on Au@SiO2 SHINs deposited on a Si wafer. These Ni/Au@SiO2 catalyst/SHINs were subsequently successfully probed with several molecules (i. e. CO and acetylene) of interest for heterogeneous catalysis, and we show that they could be used to study the in situ hydrogenation of acetylene. We observe the interaction of acetylene with the Ni surface. This study further illustrates the true potential of SHINERS by opening the door to studying industrially relevant reactions under in situ or operando reaction conditions.

Polyelectrolyte-Surfactant Mesomorphous Complex Templating: A Versatile Approach for Hierarchically Porous Materials

Hierarchically porous materials have attracted great attention because of their potential applications in the fields of adsorption, catalysis, and biomedical systems. The art of manipulating different templates that are used for pore construction is the key to fabricating desired hierarchically porous structures. In this feature article, the polyelectrolyte-surfactant mesomorphous complex templating (PSMCT) approach, which was first developed by our group, is elaborated on. During the organic-inorganic self-assembly, the mesomorphous complex of the polyelectrolyte and oppositely charged surfactants would undergo in situ phase separation, which is the key to fabricating hierarchically porous materials. The recent progress in the utilization of the PSMCT method for the synthesis of hierarchically porous materials with tunable morphologies, mesophases, pore structures, and compositions is reviewed. Meanwhile, the functions of the hierarchically porous materials synthesized by the PSMCT method and their applications in adsorption, catalysis, drug delivery, and nanocasting are also briefly summarized.

Green Synthetic Fuels: Renewable Routes for the Conversion of Non-Fossil Feedstocks into Gaseous Fuels and Their End Uses

Innovative renewable routes are potentially able to sustain the transition to a decarbonized energy economy. Green synthetic fuels, including hydrogen and natural gas, are considered viable alternatives to fossil fuels. Indeed, they play a fundamental role in those sectors that are difficult to electrify (e.g., road mobility or high-heat industrial processes), are capable of mitigating problems related to flexibility and instantaneous balance of the electric grid, are suitable for large-size and long-term storage and can be transported through the gas network. This article is an overview of the overall supply chain, including production, transport, storage and end uses. Available fuel conversion technologies use renewable energy for the catalytic conversion of non-fossil feedstocks into hydrogen and syngas. We will show how relevant technologies involve thermochemical, electrochemical and photochemical processes. The syngas quality can be improved by catalytic CO and CO2 methanation reactions for the generation of synthetic natural gas. Finally, the produced gaseous fuels could follow several pathways for transport and lead to different final uses. Therefore, storage alternatives and gas interchangeability requirements for the safe injection of green fuels in the natural gas network and fuel cells are outlined. Nevertheless, the effects of gas quality on combustion emissions and safety are considered.

Ceria–zirconia encapsulated Ni nanoparticles for CO2 methanation

Preparing Ni catalysts on ceria–zirconia via colloidal Ni nanoparticle encapsulation yields excellent particle size control, superior catalytic activity, and enhanced stability compared to conventional impregnation techniques.