Recent Advances in the Catalytic Conversion of Methane to Methanol: From the Challenges of Traditional Catalysts to the Use of Nanomaterials and Metal-Organic Frameworks

Methane and carbon dioxide are the main contributors to global warming, with the methane effect being 25 times more powerful than carbon dioxide. Although the sources of methane are diverse, it is a very volatile and explosive gas. One way to store the energy content of methane is through its conversion to methanol. Methanol is a liquid under ambient conditions, easy to transport, and, apart from its use as an energy source, it is a chemical platform that can serve as a starting material for the production of various higher-value products. Accordingly, the transformation of methane to methanol has been extensively studied in the literature, using traditional catalysts as different types of zeolites. However, in the last few years, a new generation of catalysts has emerged to carry out this transformation with higher conversion and selectivity, and more importantly, under mild temperature and pressure conditions. These new catalysts typically involve the use of a highly porous supporting material such as zeolite, or more recently, metal-organic frameworks (MOFs) and graphene, and metallic nanoparticles or a combination of different types of nanoparticles that are the core of the catalytic process. In this review, recent advances in the porous supports for nanoparticles used for methane oxidation to methanol under mild conditions are discussed.

Concurrent Dual-Contrast Enhancement Using Fe3O4 Nanoparticles to Achieve a CEST Signal Controllability

Traditional T₂ magnetic resonance imaging (MRI) contrast agents have defects inherent to negative contrast agents, while chemical exchange saturation transfer (CEST) contrast agents can quantify substances at trace concentrations. After reaching a certain concentration, iron-based contrast agents can "shut down" CEST signals. The application range of T₂ contrast agents can be widened through a combination of CEST and T₂ contrast agents, which has promising application prospects. The purpose of this study is to develop a T₂ MRI negative contrast agent with a controllable size and to explore the feasibility of dual contrast enhancement by combining T₂ with CEST contrast agents. The study was carried out in vitro with HCT-116 human colon cancer cells. A GE SIGNA Pioneer 3.0 T medical MRI scanner was used to acquire CEST images with different saturation radio-frequency powers (1.25/2.5/3.75/5 μT) by 2D spin echo-echo planar imaging (SE-EPI). Magnetic resonance image compilation (MAGiC) was acquired by a multidynamic multiecho 2D fast spin-echo sequence. The feasibility of this dual-contrast enhancement method was assessed by scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy, dynamic light scattering, ζ potential analysis, inductively coupled plasma, X-ray photoelectron spectroscopy, X-ray powder diffraction, vibrating-sample magnetometry, MRI, and a Cell Counting Kit-8 assay. The association between the transverse relaxation rate r₂ and the pH of the iron-based contrast agents was analyzed by linear fitting, and the linear relationship between the CEST effect in different B₁ fields and pH was analyzed by the ratio method. Fe₃O₄ nanoparticles (NPs) with a mean particle size of 82.6 ± 22.4 nm were prepared by a classical process, and their surface was successfully modified with -OH active functional groups. They exhibited self-aggregation in an acidic environment. The CEST effect was enhanced as the B₁ field increased, and an in vitro pH map was successfully plotted using the ratio method. Fe₃O₄ NPs could stably serve as reference agents at different pH values. At a concentration of 30 μg/mL, Fe₃O₄ NPs "shut down" the CEST signals, but when the concentration of Fe₃O₄ NPs was less than 10 μg/mL, the two contrast agents coexisted. The prepared Fe₃O₄ NPs had almost no toxicity, and when their concentration rose to 200 μg/mL at pH 6.5 or 7.4, they did not reach the half-maximum inhibitory concentration (IC₅₀). Fe₃O₄ magnetic NPs with a controllable size and no toxicity were successfully synthesized. By combining Fe₃O₄ NPs with a CEST contrast agent, the two contrast agents could be imaged simultaneously; at higher concentrations, the iron-based contrast agent "shut down" the CEST signal. An in vitro pH map was successfully plotted by the ratio method. CEST signal inhibition can be used to realize the pH mapping of solid tumors and the identification of tumor active components, thus providing a new imaging method for tumor efficacy evaluation.

Partial Oxidation of Methane to Methanol on the M-O-Ag/Graphene (M = Ag, Cu) Composite Catalyst: A DFT Study

Partial oxidation of methane (CH₄) to methanol (CH₃OH) remains a great challenge in the field of catalysis due to its low selectivity and productivity. Herein, Ag-O-Ag/graphene and Cu-O-Ag/graphene composite catalysts are proposed to oxidize methane (CH₄) to methanol (CH₃OH) by using the first-principles calculations. It is shown that reactive oxygen species (μ-O) on both catalysts can activate the C-H bond of CH₄, and in addition to CH₄ activation, the catalytic activity follows the order of Ag-O-Ag/graphene (singlet) > Ag-O-Ag/graphene (triplet) ≈ Cu-O-Ag/graphene (triplet) > Cu-O-Ag/graphene (singlet). For CH₃OH* formation, the catalytic activity follows the order of Cu-O-Ag/graphene (triplet) > Ag-O-Ag/graphene (triplet) > Ag-O-Ag/graphene (singlet) > Cu-O-Ag/graphene (singlet). It can be inferred that the introduction of Cu not only reduces the use of noble metal Ag but also exhibits a catalytic effect comparable to that of the Ag-O-Ag/graphene catalyst. Our findings will provide a new avenue for understanding and designing highly effective catalysts for the direct conversion of CH₄ to CH₃OH.

Oxidation of methane and ethylene over Al incorporated N-doped graphene: A comparative mechanistic DFT study

It is generally recognized that developing effective methods for selective oxidation of hydrocarbons to generate more useful chemicals is a major challenge for the chemical industry. In the present study, density functional theory calculations are conducted to examine the catalytic partial oxidation of methane (CH₄) and ethylene (C₂H₄) by nitrous oxide (N₂O) over Al-incorporated porphyrin-like N-doped graphene (AlN₄-Gr). Adsorption energies for the most stable configurations of CH₄, C₂H₄, and N₂O molecules over the AlN₄-Gr catalyst are determined to be -0.25, -0.64, and -0.40 eV, respectively. According to our findings, N₂O can be efficiently split into N₂ and O_ads species with a negligible activation energy on the AlN₄-Gr surface. Meanwhile, CH₄ and C₂H₄ molecules compete for reaction with the activated oxygen atom (O_ads) that stays on the surface. The energy barriers for partial methane oxidation through the CH₄ + O_ads → CH₃° + HO_ads and CH₃° + HO_ads → CH₃OH reaction steps are 0.16 eV and 0.27 eV, respectively. Furthermore, the produced CH₃OH may be overoxidized by O_ads to give formaldehyde and water molecules by overcoming a relatively low activation barrier. The activation barriers for C₂H₄ epoxidation are small and comparable to those for CH₄ oxidation, implying that AlN₄-Gr is highly active for both reactions. The high energy barrier for the 1,2-hydrogen shift in the OCH₂CH₂ intermediate, on the other hand, makes the production of acetaldehyde impossible under normal conditions. According to the population analysis, the AlN₄-Gr serves as a strong electron donor to aid in the charge transfer between the Al atom and the O_ads moiety, which is necessary for the activation of CH₄ and C₂H₄. The findings of the present study may pave the way for a better understanding of the catalytic oxidation the CH₄ and C₂H₄, as well as for the development of highly efficient noble-metal free catalysts for these reactions.

Rational design of ZSM-5 zeolite containing a high concentration of single Fe sites capable of catalyzing the partial oxidation of methane with high turnover frequency

We successfully synthesized a Fe/ZSM-5 catalyst enabling conversion of methane to C1 oxygenates in record yields, and demonstrated that the fraction of the single Fe cation, as well as the Al distribution, are the powerful activity descriptors.

Catalytic oxidation of CH4 into CH3OH using C24N24-supported single-atom catalyst

Methanol is a promising source that can replace non-renewable petroleum energy. Therefore, it is of great importance to oxidize the methane into methanol because methane is not easy to transport although its huge reserves. The stability between TM (Ti, V) atoms and C₂₄N₂₄ is firstly studied through DFT calculations. The results show that the binding energy between TM and C₂₄N₂₄(Ti@C₂₄N₂₄ =  - 9.0 eV, V@C₂₄N₂₄ =  - 8.0 eV) is more negative than its cohesive energy (Ti =  - 5.6 eV, V =  - 5.6 eV), indicating TM@C₂₄N₂₄ possess good stability. On this basis, the oxidation process of methane to methanol is further studied on the TM@C₂₄N₂₄ single-atom catalysis using N₂O as the oxidant. The results show that N₂O is firstly adsorbed on TM@C₂₄N₂₄, and then directly decomposed into N₂ and O_ads. N₂ is released and only O_ads is adsorbed on C₂₄N₂₄ as active oxygen for the following catalytic methane oxidation to methanol process. The process includes two steps: (1) CH₄ + O_ads → CH₃* + OH*, the reaction barriers in this process are 1.2 eV (Ti) and 1.5 eV (V); (2) CH₃* + OH* → CH₃OH, the reaction barriers are 1.8 eV (Ti) and 1.8 eV (V) in this step. Finally, the obtained CH₃OH molecule will leave the surface of TM@C₂₄N₂₄ single-atom catalyst and the energy required for this step is 1.4 eV (Ti) and 1.0 eV (V), respectively. These findings provide theoretical guidance for the catalytic oxidation of CH₄ to CH₃OH using TM (Ti,V)@C₂₄N₂₄ single-atom catalysts.

Bioethanol Upgrading to Renewable Monomers Using Hierarchical Zeolites: Catalyst Preparation, Characterization, and Catalytic Studies

Bioethanol is one of the most promising renewable resources for the production of important monomers. To date, there have been various processes proposed for bioethanol conversion to renewable monomers. In this review, the catalytic bioethanol upgrading to various types of monomers using hierarchical zeolites as catalysts is illustrated, including the recent design and preparation of hierarchical zeolites for these catalytic processes. The characterizations of catalysts including textural properties, pore architectures, acidic properties, and active species are also exemplified. Moreover, the catalytic studies with various processes of monomer production from bioethanol including bioethanol dehydration, bioethanol to hydrocarbons, and bioethanol to butadiene are revealed in terms of catalytic activities and mechanistic studies. In addition, the future perspectives of these catalytic circumstances are proposed in both economic and sustainable development contexts.

Applications of Zeolites to C1 Chemistry: Recent Advances, Challenges, and Opportunities

C1 chemistry, which is the catalytic transformation of C1 molecules including CO, CO₂ , CH₄ , CH₃ OH, and HCOOH, plays an important role in providing energy and chemical supplies while meeting environmental requirements. Zeolites are highly efficient solid catalysts used in the chemical industry. The design and development of zeolite-based mono-, bi-, and multifunctional catalysts has led to a booming application of zeolite-based catalysts to C1 chemistry. Combining the advantages of zeolites and metallic catalytic species has promoted the catalytic production of various hydrocarbons (e.g., methane, light olefins, aromatics, and liquid fuels) and oxygenates (e.g., methanol, dimethyl ether, formic acid, and higher alcohols) from C1 molecules. The key zeolite descriptors that influence catalytic performance, such as framework topologies, nanoconfinement effects, Brønsted acidities, secondary-pore systems, particle sizes, extraframework cations and atoms, hydrophobicity and hydrophilicity, and proximity between acid and metallic sites are discussed to provide a deep understanding of the significance of zeolites to C1 chemistry. An outlook regarding challenges and opportunities for the conversion of C1 resources using zeolite-based catalysts to meet emerging energy and environmental demands is also presented.

Recycled eggshells as precursors for iron-impregnated calcium oxide catalysts for partial oxidation of methane

There is a significant interest in converting eggshells into value-added products. Therefore, the goal of this research is to synthesize and study iron-impregnated eggshells as a catalyst for partial oxidation of methane. The objectives of this research were to test the effects of iron loading, flow rate, oxygen concentration, and temperature on methane oxidation. The catalysts were synthesized using ferric chloride hexahydrate at various loadings and tested in a heated stainless-steel reactor under different experimental conditions. The reaction products included C2–C7 hydrocarbons, carbon monoxide, and carbon dioxide depending on the reaction conditions. Results indicated that iron loading beyond 5 wt% caused a decrease in methane conversion. A decrease in oxygen concentration enhanced methane conversion with a substantial drop in the production of CO2. Besides, an increase in temperature resulted in a decrease in methane conversion with a simultaneous increase in the production of CO2 via overoxidation. The reusability experiments indicated that the catalyst was active for four reaction cycles. Our results indicate that eggshells can be used as catalyst support for methane partial oxidation and can simultaneously solve the waste disposal problems faced by the poultry industry.

CH4 conversion over Ni/HZSM-5 catalyst in the absence of oxygen: decomposition or dehydroaromatization?

The different chemical states and locations of Ni species in HZSM-5 result in different directions of CH₄ reaction. Supported Ni clusters caused complete CH₄ decomposition, while Ni-exchanged sites anchored at Brønsted acid sites, can appropriately activate CH₄ into CH_x species which are important precursors to produce aromatics. This study suggests a catalyst construction strategy for selective conversion of CH₄ towards value-added chemicals by placing active metal at specific sites.