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Sun P, Zhang W, Yu X, Zhang J, Xu N, Zhang Z, Liu M, Zhang D, Zhang G, Liu Z, Yang C, Yan W, Jin X. Hydrogenolysis of Glycerol to Propylene Glycol: Energy, Tech-Economic, and Environmental Studies. Front Chem 2022; 9:778579. [PMID: 35127642 PMCID: PMC8811453 DOI: 10.3389/fchem.2021.778579] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/17/2021] [Accepted: 10/28/2021] [Indexed: 11/16/2022] Open
Abstract
Hydrogenolysis of glycerol to propylene glycol represents one of the most promising technologies for biomass conversion to chemicals. However, conventional hydrogenolysis processes are often carried out under harsh H2 pressures and temperatures, leading to intensive energy demands, fast catalyst deactivation, and potential safety risks during H2 handling. Catalytic transfer hydrogenolysis (CTH) displays high energy and atom efficiency. We have studied a series novel solid catalysts for CTH of glycerol. In this work, detailed studies have been conducted on energy optimization, tech-economic analysis, and environmental impact for both processes. The key finding is that relatively less energy demands and capital investment are required for CTH process. CO2 emission per production of propylene glycol is much lower in the case of transfer hydrogenolysis. The outcome of this study could provide useful information for process design and implementation of novel hydrogenolysis technologies for other energy and environmental applications.
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Affiliation(s)
- Puhua Sun
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Wenxiang Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Xiao Yu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Jie Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Ningkun Xu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Zhichao Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Mengyuan Liu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Dongpei Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Guangyu Zhang
- Sinopec Research Institute of Safety Engineering, Qingdao, China
| | - Ziyuan Liu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Chaohe Yang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
| | - Wenjuan Yan
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
- *Correspondence: Xin Jin, ; Wenjuan Yan,
| | - Xin Jin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, China
- *Correspondence: Xin Jin, ; Wenjuan Yan,
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Chu D, Zhou H, Luo Z. CrO x decoration on Fe/TiO 2 with tunable and stable oxygen vacancies for selective oxidation of glycerol to lactic acid. NEW J CHEM 2022. [DOI: 10.1039/d2nj04088c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Non-noble metal-based catalysts catalyze the conversion of glycerol to lactic acid.
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Affiliation(s)
- Dawang Chu
- MOE Key Laboratory of Energy Thermal Conversion & Control, School of Energy and Environment, Southeast University, Nanjing 210096, 202162, China
- School of Chemistry and Molecular Engineering, East China Normal University, Shanghai, 200062, China
| | - Hui Zhou
- Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Beijing Key Laboratory of CO2 Utilization and Reduction Technology, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Zhicheng Luo
- MOE Key Laboratory of Energy Thermal Conversion & Control, School of Energy and Environment, Southeast University, Nanjing 210096, 202162, China
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3
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Liu X, Yin B, Zhang W, Yu X, Du Y, Zhao S, Zhang G, Liu M, Yan H, Abbotsi-Dogbey M, Al-Absi ST, Yeredil S, Yang C, Shen J, Yan W, Jin X. Catalytic Transfer Hydrogenolysis of Glycerol over Heterogeneous Catalysts: A Short Review on Mechanistic Studies. CHEM REC 2021; 21:1792-1810. [PMID: 33973696 DOI: 10.1002/tcr.202100037] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/02/2021] [Revised: 03/25/2021] [Indexed: 01/01/2023]
Abstract
Catalytic transfer hydrogenolysis, using liquid H-donors in the absence of pressurized H2 under mild temperatures, is regarded as the most important technology to substitute traditional hydrogenation processes in industry. Despite decade development with several breakthroughs in catalyst design, the reaction mechanism involved in H2 generation and subsequent hydrogenolysis reactions is still under debate. In this review, transfer hydrogenolysis of glycerol, as a representative example, on metallic catalysts is revised critically with respect to surface reaction mechanism and catalyst design. The detailed reaction pathways for propanol, methanol, formic acid and ethanol for H2 generation have been discussed systematically. In particular, reaction mechanism for catalytic C-H cleavage, H spillover/transfer and C-O cleavage reaction steps will be critically revised with experimental and theoretical results in literature. Insights into reaction pathways, mechanism and H2 transfer efficiency and structure-performance relation for Pd, Cu and Ni catalysts will be provided for future development of catalyst manufacture and process development. The outcome of this work is useful for successful implementation of bio-refinery.
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Affiliation(s)
- Xi Liu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Bin Yin
- College of Fisheries, Southwest University, No.2 Tiansheng Road, Beibei District, Chongqing, 400715, China
| | - Wenxiang Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Xiao Yu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Yiyao Du
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Siming Zhao
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Guangyu Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Mengyuan Liu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Hao Yan
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Manuela Abbotsi-Dogbey
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Saleem T Al-Absi
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Sayan Yeredil
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Chaohe Yang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Jian Shen
- College of Environment and Resources, Xiangtan University, No. 27 Lujiatan Road, Yuhu District, Xiangtan, Hunan Province, 411105, China
| | - Wenjuan Yan
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
| | - Xin Jin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province, 266580, China
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Abstract
Once a biorefinery is ready to operate, the main processed materials need to be completely evaluated in terms of many different factors, including disposal regulations, technological limitations of installation, the market, and other societal considerations. In biorefinery, glycerol is the main by-product, representing around 10% of biodiesel production. In the last few decades, the large-scale production of biodiesel and glycerol has promoted research on a wide range of strategies in an attempt to valorize this by-product, with its transformation into added value chemicals being the strategy that exhibits the most promising route. Among them, C3 compounds obtained from routes such as hydrogenation, oxidation, esterification, etc. represent an alternative to petroleum-based routes for chemicals such as acrolein, propanediols, or carboxylic acids of interest for the polymer industry. Another widely studied and developed strategy includes processes such as reforming or pyrolysis for energy, clean fuels, and materials such as activated carbon. This review covers recent advances in catalysts used in the most promising strategies considering both chemicals and energy or fuel obtention. Due to the large variety in biorefinery industries, several potential emergent valorization routes are briefly summarized.
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Zhang G, Jin X, Wang J, Liu M, Zhang W, Gao Y, Luo X, Zhang Q, Shen J, Yang C. Fe3+-Mediated Pt/Y Zeolite Catalysts Display Enhanced Metal–Bronsted Acid Interaction and Synergistic Cascade Hydrogenolysis Reactions. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c01971] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/02/2023]
Affiliation(s)
- Guangyu Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Xin Jin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Jinyao Wang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Mengyuan Liu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Wenxiang Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Yujie Gao
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Xiaoqing Luo
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Qinqin Zhang
- Shandong Provincial Key Laboratory of Biochemical Engineering, College of Marine Science and Biological Engineering, Qingdao University of Science and Technology, No. 53 Zhengzhou Road, Qingdao, Shandong Province 266042, China
| | - Jian Shen
- Physical Sciences Division, Pacific Northwest National Laboratory, Richland, Washington 99354, United States
| | - Chaohe Yang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
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