Formation of strong L10-FePd/α-Fe nanocomposite magnets by visualizing efficient exchange coupling

Inter-element miscibility driven stabilization of ordered pseudo-binary alloy

An infinite number of crystal structures in a multicomponent alloy with a specific atomic ratio can be devised, although only thermodynamically-stable phases can be formed. Here, we experimentally show the first example of a layer-structured pseudo-binary alloy, theoretically called Z3-FePd3. This Z3 structure is achieved by adding a small amount of In, which is immiscible with Fe but miscible with Pd and consists of an alternate L10 (CuAu-type)-PdFePd trilayer and Pd-In ordered alloy monolayer along the c axis. First-principles calculations strongly support that the specific inter-element miscibility of In atoms stabilizes the thermodynamically-unstable Z3-FePd3 phase without significantly changing the original density of states of the Z3-FePd3 phase. Our results demonstrate that the specific inter-element miscibility can switch stable structures and manipulate the material nature with a slight composition change.

Synthesis of mesoscopic particles of multi-component rare earth permanent magnet compounds

Multielement rare earth (R)-transition metal (T) intermetallics are arguably the next generation of high-performance permanent magnetic materials for future applications in energy-saving and renewable energy technologies. Pseudobinary Sm2Fe17N3 and (R,Zr)(Fe,Co,Ti)12 (R = Nd, Sm) compounds have the highest potential to meet current demands for rare-earth-element-lean permanent magnets (PMs) with ultra-large energy product and operating temperatures up to 200°C. However, the synthesis of these materials, especially in the mesoscopic scale for maximizing the maximum energy product (B H m a x ), remains a great challenge. Nonequilibrium processes are apparently used to overcome the phase-stabilization challenge in preparing the R-T intermetallics but have limited control of the material's microstructure. More radical bottom-up nanoparticle approaches based on chemical synthesis have also been explored, owing to their potential to achieve the desired composition, structure, size, and shape. While a great achievement has been made for the Sm2Fe17N3, progress in the synthesis of (R,Zr)(Fe,Co,Ti)12 magnetic mesoscopic particles (MMPs) and R-T/T exchange-coupled nanocomposites (NCMs) with substantial coercivity (H c ) and remanence (M r ) , respectively, remains marginal.