Online fabrication of ultralight, three-dimensional, and structurally stable ultrafine fibre assemblies with a double-porous feature

Uni-directional release of ibuprofen from an asymmetric fibrous membrane enables effective peritendinous anti-adhesion

Drug-loaded porous membranes have been deemed to be effective physicochemical barriers to separate postoperative adhesion-prone tissues in tendon healing. However, cell viability and subsequent tissue regeneration might be severely interfered with the unrestricted release and the locally excessive concentration of anti-inflammatory drugs. Herein, we report a double-layered membrane with sustained and uni-directional drug delivery features to prevent peritendinous adhesion without hampering the healing outcome. A vortex-assisted electrospinning system in combination with ibuprofen (IBU)-in-water emulsion was utilized to fabricate IBU-loaded poly-ʟ-lactic-acid (PLLA) fiber bundle membrane (PFB-IBU) as the anti-adhesion layer. The resultant highly porous structure, oleophilic and hydrophobic nature of PLLA fibers enabled in situ loading of IBU with a concentration gradient across the membrane thickness. Aligned collagen nanofibers were further deposited at the low IBU concentration side of the membrane for regulating cell growth and achieving uni-directional release of IBU. Drug release kinetics showed that the release amount of IBU from the high concentration side reached 79.32% at 14 d, while it was only 0.35% at the collagen side. Therefore, fibroblast proliferation at the high concentration side was successfully inhibited without affecting the oriented growth of tendon-derived stem cells at the other side. In vivo evaluation of the rat Achilles adhesion model confirmed the successful peritendinous anti-adhesion of our double-layered membrane, in that the macrophage recruitment, the inflammatory factor secretion and the deposition of pathological adhesion markers such as α-SMA and COL-III were all inhibited, which greatly improved the peritendinous fibrosis and restored the motor function of tendon.

A Novel Self-Pumping Janus Dressing for Promoting Wound Immunomodulation and Diabetic Wound Healing

Self-pumping dressings become one of the optimal solutions for the controlled management of chronic diabetic wound exudate and wound healing. However, present self-pumping dressings are not only prone to breakage of the loose hydrophobic layer but also have cumbersome and complicated preparation steps, which hinder the application of self-pumping dressings in diabetic wound treatment. Herein, a novel self-pumping structure of superabsorbent Janus dressing is designed to improve the strength of the hydrophobic layer and promote diabetic wound healing. The Janus dressing consists of a hydrophobic layer with a drainage agent (drainage layer) and a fluffy 3D nanofiber cotton (absorbent layer). Regardless of the thickness of the drainage layer, the drainage agent in the drainage layer provides the fluid to penetrate the drainage layer to the absorbent layer for unidirectional fluid draining. In design proof, the superabsorbent Janus dressing provides unidirectional drainage of inflammatory exudate and regulation of macrophage polarization, resulting in faster diabetic wound healing than single-layer dressings. Thus, the Janus dressing demonstrates important clinical implications to offer a novel design and preparation strategy for accelerating diabetic wound healing.

Direct Synthesis of Polyimide Curly Nanofibrous Aerogels for High-Performance Thermal Insulation Under Extreme Temperature

Maintaining human body temperature is one of the basic needs for living, which requires high-performance thermal insulation materials to prevent heat exchange with external environment. However, the most widely used fibrous thermal insulation materials always suffer from the heavy weight, weak mechanical property, and moderate capacity to suppress heat transfer, resulting in limited personal cold and thermal protection performance. Here, an ultralight, mechanically robust, and thermally insulating polyimide (PI) aerogel is directly synthesized via constructing 3D interlocked curly nanofibrous networks during electrospinning. Controlling the solution/water molecule interaction enables the rapid phase inversion of charged jets, while the multiple jets are ejected by regulating charge density of the fluids, thus synergistically allowing numerous curly nanofibers to interlock and cross-link with each other to form porous aerogel structure. The resulted PI aerogel integrates the ultralight property with density of 2.4 mg cm-3 , extreme temperature tolerance (mechanical robustness over -196 to 300 °C), and thermal insulation performance with ultralow thermal conductivity of 22.4 mW m-1 K-1 , providing an ideal candidate to keep human thermal comfort under extreme temperature. This work can provide a source of inspiration for the design and development of nanofibrous aerogels for various applications.

Ultralight and Superelastic Curly Micro/Nanofibrous Aerogels by Direct Electrospinning Enable High-Performance Warmth Retention

Extremely low temperature has posed huge burden on the public safety concerns and global economics, thereby calling for high-performance warmth retention materials to resist harsh environment. However, most present fibrous warmth retention materials are limited by their large fiber diameter and simple stacking structure, leading to heavy weight, weak mechanical property, and limited thermal insulation performance. Herein, an ultralight and mechanically robust polystyrene/polyurethane fibrous aerogel by direct electrospinning for warmth retention is reported. Manipulation of charge density and phase separation of charged jet allows for the direct assembly of fibrous aerogels consisting of interweaved curly wrinkled micro/nanofibers. The resultant curly wrinkled micro/nanofibrous aerogel possesses low density of 6.8 mg cm-3 and nearly full recovery from 1500-cycle deformations, exhibiting both ultralight feature and superelastic property. The aerogel also shows low thermal conductivity of 24.5 mW m-1  K-1 , making synthetic warmth retention materials superior to down feather possible. This work may shed light on developing versatile 3D micro/nanofibrous materials for environmental, biological, and energy applications.

Direct Synthesis of Elastic and Stretchable Hierarchical Structured Fiber and Graphene-Based Sponges for Noise Reduction

Noise pollution, as one of the three major pollutants in the world, has become a great burden on people's health and the global economy. Most present noise absorbers suffer large weight and inevitable compromise between good low-frequency (usually <1000 Hz) and high-frequency (typically >1000 Hz) noise reduction performance. This study presents a scalable strategy to directly synthesize ultrafine fiber sponges with ultrathin graphene-based vibrators by the synchronous occurrence of humidity-assisted electrospinning and electrospraying. The unique physical entanglements between reduced graphene oxide (rGO) nanosheets and ultrafine fibers endow hierarchical vibration structured fiber sponges (VSFSs) with excellent mechanical properties, which could withstand large shear strain (60%) and tensile stress (6000 times its weight) without damage and almost have no plastic deformation after 1000 compressions. Attribute to the vibration effect of ultrathin graphene-based vibrators and the viscous friction effect of porous fiber networks, the VSFSs achieve both good low-frequency (absorption coefficient of 0.98 in 680 Hz) and high-frequency sound absorption (absorption coefficients above 0.8 in 2000-6300 Hz) simultaneously. Furthermore, the noise reduction coefficient (NRC) of lightweight VSFSs (thickness of 30 mm) reaches 0.63, which could reduce high decibel noise by 24.4 dB, providing potential solutions for developing ideal noise-absorbing materials.

Unveiling the Mechanism of the in Situ Formation of 3D Fiber Macroassemblies with Controlled Properties

Electrospinning technique is well-known for the generation of different fibers. While it is a "simple" technique, it lies in the fact that the fibers are typically produced in the form of densely packed two-dimensional (2D) mats with limited thickness, shape, and porosity. The highly demanded three-dimensional (3D) fiber assemblies have been explored by time-consuming postprocessing and/or complex setup modifications. Here, we use a classic electrospinning setup to directly produce 3D fiber macrostructures only by modulating the spinning solution. Increasing solution conductivity modifies electrodynamic jet behavior and fiber assembling process; both are observed in situ using a high-speed camera. More viscous solutions render thicker fibers that own enhanced mechanical stiffness as examined by finite element analysis. We reveal the correlation between the universal solution parameters and the dimensionality of fiber assemblies, thereof, enlightening the design of more "3D spinnable" solutions that are compatible with any commercial electrospinning equipment. After a calcination step, ultralightweight ceramic fiber assemblies are generated. These inexpensive materials can clean up exceptionally large fractions of oil spillages and provide high-performance thermal insulation. This work would drive the development and scale-up production of next-generation 3D fiber materials for engineering, biomedical, and environmental applications.

Ultralight and Mechanically Robust Fibrous Sponges Tailored by Semi-Interpenetrating Polymer Networks for Warmth Retention

People living in very cold climates urgently desire warmth retention equipment to remain healthy. However, creating materials that exhibit both effective warm retention and robust mechanical properties to maintain stable structures is extremely challenging. Herein, we report a facile and time-saving strategy for preparing ultralight, mechanically robust, and high-performance warmth retention materials via direct electrospinning and thermal crosslinking. Fluffy fibrous assemblies with stereoscopic fiber networks are fabricated with a humidity-induced electrospinning technique, followed by heating to create semi-interpenetrating polymer networks (semi-IPNs) within fibers to acquire fibrous sponges (FSs). The semi-IPN-based FSs (semi-IPN FSs) present integrated properties of high tensile stress (∼1 MPa), good fatigue resistance (∼0% plastic deformation after 1000 cyclic tensile or compressive tests), and nondestructive resilience in liquid nitrogen (-196 °C). Furthermore, the semi-IPN FSs exhibit a low volume density of ∼2.2 mg cm^-3, effective heat preservation ability (low thermal conductivity ∼25.8 mW m^-1 K^-1), and desired waterproofness and breathability. The successful synthesis of semi-IPN FSs provides a novel attempt to develop high-performance materials with robust mechanical properties for numerous applications.

Recent Developments in Nanocellulose-Based Aerogels in Thermal Applications: A Review

Naturally derived nanocellulose (NC) is a renewable, biodegradable nanomaterial with high strength, low density, high surface area, and tunable surface chemistry, which allows its interaction with other polymers and nanomaterials in a controlled manner. In recent years, NC aerogel has gathered a lot of attention due to environmental concerns. This review presents recent developments of NC-based aerogels and their controlled interactions with other polymers and nanomaterials for thermal applications that include electronic devices, the apparel industry, superinsulating materials, and flame-retardant smart building materials. After going through the distinctive properties of NC aerogels, they are orderly categorized and discussed as thermally insulated, thermally conductive, and flame-retardant materials.

Gradient structured micro/nanofibrous sponges with superior compressibility and stretchability for broadband sound absorption

Ultrafine fibrous porous materials obtained by electrospinning technology have broad application prospects in the field of noise reduction. However, the two-dimensional fibrous membranes faced low thickness and dense structure, resulting in a single internal structure and narrow sound absorption band. Here, we report a simple and robust strategy to prepare gradient structured fiber sponges with superelasticity and stretchability by combining humidity-assisted multi-step electrospinning and a unique physical/chemical dual cross-linking method. The prepared gradient structured fibrous sponge has a maximum tensile strength of 169 kPa and can lift a weight 10,000 times its weight without breaking. Besides, the material can still maintain a stable structure after 500 compression cycles at 60% strain. Meantime, the material has lightweight properties (density of 13.8 mg cm^-3) and hydrophobicity (water contact angle of 152°). More importantly, the gradient change of porosity and pore diameter in the Z direction endowed the fibrous sponge material with high-efficiency absorption of broadband sound waves (with a noise reduction coefficient up to 0.53). The design of this gradient structured fiber sponge opens a new way for the development of ideal sound-absorbing materials.

Hierarchically Structured Porous Piezoelectric Polymer Nanofibers for Energy Harvesting

Hierarchically porous piezoelectric polymer nanofibers are prepared through precise control over the thermodynamics and kinetics of liquid-liquid phase separation of nonsolvent (water) in poly(vinylidene fluoride-trifluoroethylene) (P(VDF-TrFE)) solution. Hierarchy is achieved by fabricating fibers with pores only on the surface of the fiber, or pores only inside the fiber with a closed surface, or pores that are homogeneously distributed in both the volume and surface of the nanofiber. For the fabrication of hierarchically porous nanofibers, guidelines are formulated. A detailed experimental and simulation study of the influence of different porosities on the electrical output of piezoelectric nanogenerators is presented. It is shown that bulk porosity significantly increases the power output of the comprising nanogenerator, whereas surface porosity deteriorates electrical performance. Finite element method simulations attribute the better performance to increased volumetric strain in bulk porous nanofibers.

Stretchable and Superelastic Fibrous Sponges Tailored by "Stiff-Soft" Bicomponent Electrospun Fibers for Warmth Retention

Health risks in an extremely cold environment make warm retention equipment highly desirable. However, creating materials with a high warm retention performance and robust mechanical property to durably prevent against the harsh conditions is highly challenging. Herein, we report on a one-step and facile strategy to fabricate stretchable and superelastic fibrous sponges by creating unique "stiff-soft" polymer networks within fibers and bonding architecture among fibers. The premise of this design is that stiff polystyrene can endow materials with rigidity and soft polyurethane can absorb energy during mechanical deformation. Benefiting from this systematic tailoring for the polymer and assembling networks, the resultant fibrous sponges exhibit a unique tensile recovery property, a large breaking elongation of 70%, and an outstanding resilience for resisting 100 cyclic compressions with 50% strain under -50 °C. Moreover, the fibrous sponges possess dramatic characteristics of high porosity (∼99.31%), ultralight property (volume density = 7.68 mg cm^-3), and effective warmth retention (thermal conductivity = 27.6 mW m^-1 K^-1), as well as technical features of the simple assembly process to scale up easily. The preparation of fibrous sponges provides a new vision for developing ultralight and efficient warmth retention materials.

Solution blow spinning of polymer/nanocomposite micro-/nanofibers with tunable diameters and morphologies using a gas dynamic virtual nozzle

Uniform endless fibers are ubiquitous and their applications range from functional textiles over biomedical engineering to high-performance filtering and drug delivery systems. Here, we report a new method for the direct, reproducible fabrication of uniform polymer and composite micro-/nanofibers using a microfluidic gas flow focusing nozzle (Gas Dynamic Virtual Nozzle (GDVN)) relinquishing the need for external fiber pulling mechanisms. Compared to other methods, this technique is inexpensive, user-friendly and permits precise fiber diameter control (~250 nm to ~15 µm), high production rate (m/s-range) and direct fiber deposition without clogging due to stable, gas-focused jetting. Control over shape (flat or round) and surface patterning are achieved by simply tuning the air pressure and polymer concentration. The main thinning process happens after the polymer exits the device and is, therefore, mostly independent of the nozzle's internal geometry. Nevertheless, the lithography-based device design is versatile, allowing for precise flow-field control for operation stability as well as particle alignment control. As an example, we demonstrate the successful production of endless hematite nanocomposite fibers which highlights this technology's exciting possibilities that can lead to the fabrication of multifunctional/stimuli-responsive fibers with thermal and electrical conductivity, magnetic properties and enhanced mechanical stability.

Ultralight and Resilient Electrospun Fiber Sponge with a Lamellar Corrugated Microstructure for Effective Low-Frequency Sound Absorption

Low-density 3D ultrafine fiber assemblies obtained from direct electrospinning enable promising applications in sound absorption fields but are often hindered by their poor structure stability. Here, we demonstrate an electrospun ultrafine fiber sponge with a microstructure-derived reversible elasticity and high sound absorption property, which is achieved by designing a hierarchical lamellar corrugated architecture that functioned as elastic units. The obtained electrospun fiber sponge can quickly recover to the original height even under the distortion from burdens 8900 times its weight. Particularly, the material can maintain its structural stability after 100 cycles at 60% strain. Moreover, the initial hierarchical structure and hydrophobicity of the prepared materials endow them with an ultralight property (density of 6.63 mg cm^-3), superior low-frequency sound absorption, and excellent performance maintenance. The successful synthesis of these fascinating materials may provide new insights into the design of lightweight and efficient sound absorption materials.