Stress-engineered palladium nanowires for wide range (0.1%-3.9%) of H2 detection with high durability

Ultrafast (∼0.6 s), Robust, and Highly Linear Hydrogen Detection up to 10% Using Fully Suspended Pure Pd Nanowire

The high explosiveness of hydrogen gas in the air necessitates prompt detection in settings where hydrogen is used. For this reason, hydrogen sensors are required to offer rapid detection and possess superior sensing characteristics in terms of measurement range, linearity, selectivity, lifetime, and environment insensitivity according to the publicized protocol. However, previous approaches have only partially achieved the standardized requirements and have been limited in their capability to develop reliable materials for spatially accessible systems. Here, an electrical hydrogen sensor with an ultrafast response (∼0.6 s) satisfying all demands for hydrogen detection is demonstrated. Tailoring structural engineering based on the reaction kinetics of hydrogen and palladium, an optimized heating architecture that thermally activates fully suspended palladium (Pd) nanowires at a uniform temperature is designed. The developed Pd nanostructure, at a designated temperature distribution, rapidly reacts with hydrogen, enabling a hysteresis-free response from 0.1% to 10% and durable characteristics in mechanical shock and repetitive operation (>10,000 cycles). Moreover, the device selectively detects hydrogen without performance degradation in humid or carbon-based interfering gas circumstances. Finally, to verify spatial accessibility, the wireless hydrogen detection system has been demonstrated, detecting and reporting hydrogen leakage in real-time within just 1 s.

A fine single Pd microwire H2 sensor fabricated by using a femtosecond laser for a wide detection range at room temperature

We reported a fine H₂ sensor based on single Pd microwires (SPMs) by femtosecond-laser-induced deposition of palladium nanoparticles (PdNPs), which exhibits excellent H₂ sensing performance. The PdNPs with good dispersion were prepared by ultrasonic assisted one-step solution synthesis. The sensor has a wide detection range of 0.001-4.0% H₂ sensing at room temperature. With the increase of the H₂ concentration, the SPM sensor presents two sensing mechanisms, the formation of PdH _x and hydrogen induced lattice expansion regulating the conductivity of SPMs. This fine hydrogen sensor is promising to be applied to human health monitoring, environmental air detection and other integrated intelligent devices.

Lightweight Porous Polyurethane Foam Integrated with Graphene Oxide for Flexible and High-Concentration Hydrogen Sensing

Reliable detection of high-concentration hydrogen (H₂) leakage in sharp-vibration environments is highly desired such as in the application of space rockets. As hydrogen has to be detected simultaneously in a wide concentration range and at high concentrations (e.g., 100 v/v%) with outstanding linearity in response/concentration, lightweight features, and excellent tolerance against saturation and vibration, it remains challenging. Here, a flexible and high-concentration H₂ sensing has been developed through "dipping-drying" a three-dimensional (3D) porous polyurethane (PU) foam integrated with graphene oxide (GO-PU). Multilayered honeycomb-structured graphene oxide appears to be tightly adhered to faveolate PU. Benefiting from the numerous adsorption sites of the "dual honeycomb" structure and abundant surface functional groups of GO, the GO-PU foam exhibits distinguished response and linearity toward 2-100 v/v% H₂ and shows excellent lightweight, tailorability, and flexibility. Remarkably, the foam possesses outstanding sensing stability against 0-180° bending and low 0-20% straining, along with outstanding H₂ sensing performance even after being pressed by a weight of 200 g, immersed in water, and frozen in a refrigerator at -10.8 °C. Practically, the GO-PU foam has potential for high-concentration H₂ leakage detection, and our synthetic strategy may provide a way to avoid adsorbing saturation in other flexible gas sensing.

Wireless and Linear Hydrogen Detection up to 4% with High Sensitivity through Phase-Transition-Inhibited Pd Nanowires

Palladium (Pd) has been drawing increasing attention as a hydrogen (H₂) detecting material due to its highly selective sensitivity to H₂. However, at H₂ concentrations above 2%, Pd undergoes an inevitable phase transition, causing undesirable electrical and mechanical alterations. In particular, nonlinear gas response (ΔR/R₀) that accompanies phase transition has been a great bottleneck for detecting H₂ in high concentrations, which is especially important as there is a risk of explosion over 4% H₂. Here, we propose a phase-transition-inhibited Pd nanowire H₂ sensor that can detect up to 4% H₂ with high linearity and high sensitivity. Based on the calculation of the change in free energy, we designed Pd nanowires that are highly adhered to the substrate to withstand the stress that leads to phase transition. We theoretically optimized the Pd nanowire dimensions using a finite element method simulation and then experimentally fabricated the proposed sensor by exploiting a developed nanofabrication method. The proposed sensor exhibits a high sensing linearity (98.9%) with high and stable sensitivity (ΔR/R₀/[H₂] = 875%·bar^-1) over a full range of H₂ concentrations (0.1-4%). Using the fabricated Pd sensors, we have successfully demonstrated a wireless sensor module that can detect H₂ with high linearity, notifying real-time H₂ leakage through remote communication. Overall, our work suggests a nanostructuring strategy for detecting H₂ with a phase-transition-inhibited pure Pd H₂ sensor with rigorous scientific exploration.

Recent Advances and Challenges of Nanomaterials-Based Hydrogen Sensors

Safety is a crucial issue in hydrogen energy applications due to the unique properties of hydrogen. Accordingly, a suitable hydrogen sensor for leakage detection must have at least high sensitivity and selectivity, rapid response/recovery, low power consumption and stable functionality, which requires further improvements on the available hydrogen sensors. In recent years, the mature development of nanomaterials engineering technologies, which facilitate the synthesis and modification of various materials, has opened up many possibilities for improving hydrogen sensing performance. Current research of hydrogen detection sensors based on both conservational and innovative materials are introduced in this review. This work mainly focuses on three material categories, i.e., transition metals, metal oxide semiconductors, and graphene and its derivatives. Different hydrogen sensing mechanisms, such as resistive, capacitive, optical and surface acoustic wave-based sensors, are also presented, and their sensing performances and influence based on different nanostructures and material combinations are compared and discussed, respectively. This review is concluded with a brief outlook and future development trends.

Nanowire-based sensor electronics for chemical and biological applications

Detection and recognition of chemical and biological species via sensor electronics are important not only for various sensing applications but also for fundamental scientific understanding. In the past two decades, sensor devices using one-dimensional (1D) nanowires have emerged as promising and powerful platforms for electrical detection of chemical species and biologically relevant molecules due to their superior sensing performance, long-term stability, and ultra-low power consumption. This paper presents a comprehensive overview of the recent progress and achievements in 1D nanowire synthesis, working principles of nanowire-based sensors, and the applications of nanowire-based sensor electronics in chemical and biological analytes detection and recognition. In addition, some critical issues that hinder the practical applications of 1D nanowire-based sensor electronics, including device reproducibility and selectivity, stability, and power consumption, will be highlighted. Finally, challenges, perspectives, and opportunities for developing advanced and innovative nanowire-based sensor electronics in chemical and biological applications are featured.

Chemo-Mechanically Operating Palladium-Polymer Nanograting Film for a Self-Powered H2 Gas Sensor

This study proposes a reliable and self-powered hydrogen (H₂) gas sensor composed of a chemo-mechanically operating nanostructured film and photovoltaic cell. Specifically, the nanostructured film has a configuration in which an asymmetrically coated palladium (Pd) film is coated on a periodic polyurethane acrylate (PUA) nanograting. The asymmetric Pd nanostructures, optimized by a finite element method simulation, swell upon reacting with H₂ and thereby bend the PUA nanograting, changing the amount of transmitted light and the current output of the photovoltaic cell. Since the degree of warping is determined by the concentration of H₂ gas, a wide concentration range of H₂ (0.1-4.0%) can be detected by measuring the self-generated electrical current of the photovoltaic cell without external power. The normalized output current changes are ∼1.5%, ∼2.8%, ∼3.5%, ∼5.0%, ∼21.5%, and 25.3% when the concentrations of H₂ gas are 0.1%, 0.5%, 1.0%, 1.6%, 2%, and 4%, respectively. Moreover, because Pd is highly chemically reactive to H₂ and also because there is no electrical current applied through Pd, the proposed sensor can avoid device failure due to the breakage of the Pd sensing material, resulting in high reliability, and can show high selectivity against various gases such as carbon monoxide, hydrogen sulfide, nitrogen dioxide, and water vapor. Finally, using only ambient visible light, the sensor was modularized to produce an alarm in the presence of H₂ gas, verifying a potential always-on H₂ gas monitoring application.

Geometrically Structured Nanomaterials for Nanosensors, NEMS, and Nanosieves

Recently, geometrically structured nanomaterials have received great attention due to their unique physical and chemical properties, which originate from the geometric variation in such materials. Indeed, the use of various geometrically structured nanomaterials has been actively reported in enhanced-performance devices in a wide range of applications. Recent significant progress in the development of geometrically structured nanomaterials and associated devices is summarized. First, a brief introduction of advanced nanofabrication methods that enable the fabrication of various geometrically structured nanomaterials is given, and then the performance enhancements achieved in devices utilizing these nanomaterials, namely, i) physical and gas nanosensors, ii) nanoelectromechanical devices, and iii) nanosieves are described. For the device applications, a systematic summary of their structures, working mechanisms, fabrication methods, and output performance is provided. Particular focus is given to how device performance can be enhanced through the geometric structures of the nanomaterials. Finally, perspectives on the development of novel nanomaterial structures and associated devices are presented.

Hydrogen Sensing at Room Temperature Using Flame-Synthesized Palladium-Decorated Crumpled Reduced Graphene Oxide Nanocomposites

We present a unique three-dimensional palladium (Pd)-decorated crumpled reduced graphene oxide ball (Pd-CGB) nanocomposite for hydrogen (H₂) detection in air at room temperature. Pd-CGB nanocomposites were synthesized using a rapid continuous flame aerosol technique. Graphene oxide reduction and metal decoration occurred simultaneously in a high-temperature reducing jet (HTRJ) process to produce Pd nanoparticles that were below 5 nm in average size and uniformly dispersed in the crumpled graphene structure. The sensors made from these nanocomposites were sensitive over a wide range of H₂ concentrations (0.0025-2%) with response value, response time, and recovery time of 14.8%, 73 s, and 126 s, respectively, at 2% H₂. Moreover, they were sensitive to H₂ in both dry and humid conditions. The sensors were stable and recoverable after 20 cycles at 2% H₂ with no degradation associated with volume expansion of Pd. Unlike two-step methods for fabricating Pd-decorated graphene sensors, the HTRJ process enables single-step formation of Pd- and other metal-decorated graphene nanocomposites with great potential for creating various gas sensors by simple drop-casting onto low-cost electrodes.

Molecular Sieve Based on a PMMA/ZIF-8 Bilayer for a CO-Tolerable H2 Sensor with Superior Sensing Performance

Semiconductor sensors equipped with Pd catalysts are promising candidates as low-powered and miniaturized surveillance devices that are used to detect flammable hydrogen (H₂) gas. However, the following issues remain unresolved: (i) a sluggish sensing speed at room temperature and (ii) deterioration of sensing performance caused by interfering gases, particularly, carbon monoxide (CO). Herein, a bilayer comprising poly(methyl methacrylate) (PMMA) and zeolitic imidazolate framework-8 (ZIF-8) is utilized as a molecular sieve for diode-type H₂ sensors based on a Pd-decorated indium-gallium-zinc oxide film on a p-type silicon substrate. While the PMMA effectively blocks the penetration of CO gas molecules into the sensing entity, the ZIF-8 improves sensing performances by modifying the catalytic activity of Pd, which is preferable for splitting H₂ and O₂ molecules. Consequently, the bilayer-covered sensor achieves outstanding CO tolerance with superior sensing figures of merit (response/recovery times of <10 s and sensing response of >5000% at 1% H₂).

Realization of Nanolene: A Planar Array of Perfectly Aligned, Air-Suspended Nanowires

Air suspension and alignment are fundamental requirements to make the best use of nanowires' unique properties; however, satisfying both requirements is very challenging due to the mechanical instability of air-suspended nanowires. Here, a perfectly aligned air-suspended nanowire array called "nanolene" is demonstrated, which has a high mechanical stability owing to a C-channel-shaped cross-section of the nanowires. The excellent mechanical stability is provided through geometrical modeling and finite element method simulations. The C-channel cross-section can be realized by top-down fabrication procedures, resulting in reliable demonstrations of the nanolenes with various materials and geometric parameters. The fabrication process provides large-area uniformity; therefore, nanolene can be considered as a 2D planar platform for 1D nanowire arrays. Thanks to the high mechanical stability of the proposed nanolene, perfectly aligned air-suspended nanowire arrays with an unprecedented length of 1 mm (aspect ratio ≈5100) are demonstrated. Since the nanolene can be used in an energy-efficient nanoheater, two energy-stringent sensors, namely, an air-flow sensor and a carbon monoxide gas sensor, are demonstrated. In particular, the gas sensor achieves sub-10 mW operations, which is a requirement for application in mobile phones. The proposed nanolene will pave the way to accelerate nanowire research and industrialization by providing reliable, high-performance nanowire devices.