The mechanistic role of a support-catalyst interface in electrocatalytic water reduction by Co3O4 supported nanocarbon florets

Interplay of Size and Magnetic Effects in Electrocatalytic Water Oxidation Activity of Sub-10 nm NiOx Supported Porous Hard-Carbons

This report describes a systematic approach for precise engineering of a catalyst-metal oxide interface through combining complementary approaches of chemical vapor deposition and atomic layer deposition. Specifically, Chemical Vapor Deposition (CVD) fabricated nanostructured hard-carbon framework (NCF) is employed as synergistic support for precise deposition of NiOx particles through Atomic Layer Deposition (ALD). The three variants of NCF-NiOx system (dimensions ranging from 3-12 nm, surface coverage ranging from 0.14 %-2 %) achieved exhibit unique electrocatalytic water oxidation activities, that are further strongly influenced by an external magnetic field (Hext). This confluence of size engineering and associated magnetic field effects interplay to produce the largest lowering in Rct at Hext=200 mT. A comprehensive analysis of electrocatalytic parameters including the Tafel slope and double layer capacitance establishes further insights on co-relation of size effect and magnetic properties to understand the role of nanocarbon supported transition metal oxides in water electrolysis.

Exploiting the Synergism of a Carbon-Catalyst Interface to Achieve Magneto-Electrocatalytic Overall Water Splitting at 2.197 V

The desire to electrolyze water at low energy and high kinetics for achieving rapid H2 production forms the holy grail for the paradigm shift to a sustainable H2-driven economy. While alkaline electrolysis is preferred due to the use of earth-abundant catalysts, its sluggish kinetics and high overpotential are the persistent challenges. Addressing this, we demonstrate the coupling of an externally applied magnetic field (Hext) to a synergistically designed interface of nanostructured carbon floret with antiferromagnetic NiO nanoflakes that act in unison to achieve rapid hydrogen generation (6.3 N m3 h-1 W-1) that is comparable with existing technologies. Specifically, the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) overpotentials are simultaneously reduced by 10 and 7%, respectively, under the influence of a weak fridge magnet (Hext = 200 mT). Consequently, ∼11% improvement in the energy efficiency is observed with a 21% reduced cell voltage for overall water splitting. The stability of the system is demonstrated over a prolonged lifetime of ∼95 h. This performance enhancement with Hext for both HER and OER is explained in terms of improved kinetic facility for the reaction and lower resistance of charge transfer pathway. Moreover, the electrocatalyst is seen to retain the improved performance for prolonged usage (∼3 h) even after the removal of the Hext, and hence, it provides an energy-efficient hydrogen and oxygen generation pathway.

Joule Heating-Driven Transformation of Hard-Carbons to Onion-like Carbon Monoliths for Efficient Capture of Volatile Organic Compounds

Soft graphitizable carbon-based multifunctional nanomaterials have found versatile applications ranging from energy storage to quantum computing. In contrast, their hard-carbon analogues have been poorly investigated from both fundamental and application-oriented perspectives. The predominant challenges have been (a) the lack of approaches to fabricate porous hard-carbons and (b) their thermally nongraphitizable nature, leading to inaccessibility for several potential applications. In this direction, we present design principles for fabrication of porous hard-carbon-based nanostructured carbon florets (NCFs) with a highly accessible surface area (∼936 m²/g), rivalling their soft-carbon counterparts. Subjecting such thermally stable hard-carbons to a synergistic combination of an electric field and Joule heating drives their transformation to free-standing macroscopic monoliths composed of onion-like carbons (OLCMs). This represents the first such structural transformation observed in sp²-based hard-carbon NCFs to sp²-networked OLCMs. Micro-Raman spectroscopy establishes the simultaneous increase in the intensity of D-, 2D-, and D + G-bands at 1341, 2712, and 2936 cm^-1 and is correlated to the reorganization in the disordered graphitic domains of NCFs to curved concentric nested spheres in OLCMs. This therefore completely precludes the formation of a nanodiamond core that has been consistently observed in all previously reported OLCs. The Joule heating-driven formation of OLCMs is accompanied by ∼5700% enhancement in electrical conductivity that is brought about by the fusion of outermost graphitic shells of OLCs to result in monolithic OLC structures (OLCMs). The porous and inter-networked OLCMs exhibit an excellent adsorption-based capture of volatile organic compounds such as toluene at high efficiencies (∼99%) over a concentration range (0.22-1.86 ppm) that is relevant for direct applications such as smoke filters in cigarettes.

Non-Stoichiometry Induced Exsolution of Metal Oxide Nanoparticles via Formation of Wavy Surfaces and their Enhanced Electrocatalytic Activity: Case of Misfit Calcium Cobalt Oxide

Most heterogeneous catalytic reactions demand high density and yet spatially separated nanoparticles that are strongly anchored on the oxide surfaces. Such nanoparticles can be deposited or synthesized in situ via nonstoichiometric methods. To date, nanoparticles have been exsolved from perovskite oxide surfaces using nonstoichiometric processes. However, the density of the space-separated nanoparticles on the oxide surfaces is still low. And less attention is paid toward the changes that happen to the host during the nanoparticle exsolution process. In this work, we demonstrated in situ exsolution of ultrafine nanoparticles (∼5 nm) of either Co₃O₄ or Ca(OH)₂ via judicious control of nonstoichiometry in a misfit Ca₃Co₄O₉ (CCO). The nanoparticle density over the CCO surface reached as high as 8500/μm², which is significantly higher than previously reported values. High-resolution electron microscopy studies reveal the formation mechanism of Co₃O₄ nanoparticles over CCO, and the formation takes palace via the formation of wavy surfaces on the CCO. Defects caused by the nonstoichiometric synthesis created microstrain within the host CCO, resulting in making the new density of states near the Fermi energy. Further, the exsolution process turned the inert host (CCO) into electrocatalytically active toward water splitting. The nonstoichiometric samples obtained by shorter annealing times showed high electrocatalytic behavior for the hydrogen evolution (HER) and oxygen evolution (OER) reactions. The catalytic activity is further enhanced (reaching overpotential of 320 mV and 410 mV for HER and OER respectively, for a current density of 10 mA/cm²) by removing the surface nanoparticles. The observation indicates that the active sites that are produced during the nonstoichiometric synthesis also present in the bulk of the CCO (host). We believe that similar nonstoichiometric synthesis can be applied to a wide variety of tricomponent systems, and they could endow the hosts with novel properties for applications such as catalysis and thermoelectrics.

Compositional Control as the Key for Achieving Highly Efficient OER Electrocatalysis with Cobalt Phosphates Decorated Nanocarbon Florets

Compositional interplay of two different cobalt phosphates (Co(H₂ PO₄ )₂ ; Co-DP and Co(PO₃ )₂ ; Co-MP) loaded on morphologically engineered high surface area nanocarbon leads to an increased electrocatalytic efficiency for oxygen evolution reaction (OER) in near neutral conditions. This is reflected as significant reduction in the onset overpotential (301 mV) and enhanced current density (30 mA cm^-2 @ 577 mV). In order to achieve uniform surface loading, organic-soluble thermolabile cobalt-bis(di-tert-butylphosphate) is synthesized in situ inside the nanocarbon matrix and subsequently pyrolyzed at 150 °C to produce Co(H₂ PO₄ )₂ /Co(PO₃ )₂ (80:20 wt%). Annealing this sample at 200 or 250 °C results in the redistribution of the two phosphate systems to 55:45 or 20:80 (wt%), respectively. Detailed electrochemical measurements clearly establish that the 55:45 (wt%) sample prepared at 200 °C performs the best as a catalyst, owing to a relay mechanism that enhances the kinetics of the 4e^- transfer OER process, which is substantiated by micro-Raman spectroscopic studies. It is also unraveled that the engineered nanocarbon support simultaneously enhances the interfacial charge-transfer pathway, resulting in the reduction of onset overpotential, compared to earlier investigated cobalt phosphate systems.

Ultrafine Co3O4 nanolayer-shelled CoWP nanowire array: a bifunctional electrocatalyst for overall water splitting

The development of bifunctional electrocatalysts based on highly efficient non-noble metals is pivotal for overall water splitting. Here, a composite electrode of Co₃O₄@CoWP is synthesized, where an ultrathin layer composed of Co₃O₄ nanoparticles is grown on CoWP nanowires supported on a carbon cloth (CC). The Co₃O₄@CoWP/CC electrode exhibits excellent electrocatalytic activity and improved kinetics towards both the oxygen and hydrogen evolution reactions (OER and HER). The Co₃O₄@CoWP/CC electrode achieves a current density of 10 mA cm⁻² at a low overpotential of 269 mV for the OER and −10 mA cm⁻² at 118 mV for the HER in 1.0 M KOH solution. The voltage applied to a two-electrode water electrolyzer for overall water splitting, while employing the Co₃O₄@CoWP/CC electrode as both an anode and a cathode, in order to reach a current density of 10 mA cm⁻², is 1.61 V, which is better than that for the majority of reported non-noble electrocatalysts. Moreover, the Co₃O₄@CoWP/CC electrode exhibits good stability over 24 h with slight attenuation. The electrode benefits from the enhanced adsorption of oxygen intermediates on Co₃O₄ during the OER, the increased ability for water dissociation and the optimized H adsorption/desorption ability of CoWP nanowires during the HER. This study provides a feasible approach for cost-effective and high-performance non-noble metal bifunctional catalysts for overall water electrolysis.

A hierarchical 3D self-supporting CoWP nanowire array shelled with an ultrathin Co₃O₄ nanolayer on carbon cloth (Co₃O₄@CoWP/CC) exhibits superior overall water electrolysis capability.