Silicon-nanoparticle-based composites for advanced lithium-ion battery anodes

Cross-linked multifunctional binder in situ tuning solid electrolyte interface for silicon anodes in lithium ion batteries

Silicon is considered as the most promising anode material for high performance lithium-ion batteries due to its high theoretical specific capacity and low working potential. However, severe volume expansion problems existing during the process of (de)intercalation which seriously hinders its commercial progress. Binder can firmly adhere silicon and conductive agent to the current collector to maintain the integrity of the electrode structure, thereby effectively alleviating the silicon volume expansion and realizing lithium-ion batteries with high electrochemical performance. In this paper, citric acid (CA) and carboxymethyl cellulose (CMC) are adopted to construct a covalently crosslinked CA@CMC binder by an easy-to-scale-up esterification treatment. The Si@CA@CMC-1 electrode material shows an impressive initial coulombic efficiency (ICE) at 82.1% and after 510 cycles at 0.5 A/g, its specific capacity is still higher than commercial graphite. The excellent electrochemical performance of Si@CA@CMC-1 can be attributed to the ester bonds formed among CA@CMC binder and silicon particles. Importantly, by decoupling in situ EIS combining XPS at different cycles, it can be further proved that the CA@CMC binder can tune the component of SEI which provide a new-route to optimize the performance of silicon.

A critical review of silicon nanowire electrodes and their energy storage capacities in Li-ion cells

The electrochemical performances of silicon nanowire (SiNW) electrodes with various nanowire forms, intended as potential negative electrodes for Li-ion batteries, are critically reviewed. The lithium storage capacities, cycling performance, and how the volume expansion is possibly accommodated in these structures are discussed. The SiNW morphology can have a greater impact on the energy storage capacity and cycling performance if the parameters affecting the performance are clearly identified, which is the objective of this review. It is shown that the specific capacity measure is not adequate to truly assess the potential of an electrode and the necessity of the areal capacity measure is highlighted. It is shown that both measures are essential for the assessment of the true potential of a SiNW electrode relative to competing electrodes. Si mass loading in SiNWs has been found to be important for areal and specific capacities. An increase of mass loading of SiNWs is shown to increase the areal capacity significantly, but the specific capacity is found to decrease in thicker Si electrodes. Further, modifications of SiNW electrodes, with coating and doping, have shown significant increases in the performance of these electrodes in Li-ion batteries. The SiNW electrodes, to date, are far below the areal capacity of 3 mA h cm^-2, which may be the minimum threshold capacity for a promising SiNW electrode with respect to Li-ion batteries.

A 3D-Printed, Freestanding Carbon Lattice for Sodium Ion Batteries

Increasing mass loadings of battery electrodes critically enhances the energy density of an overall battery by eliminating much of the inactive components, while compacting the battery size and lowering the costs of the ingredients. A hard carbon microlattice, digitally designed and fabricated by stereolithography 3D-printing and pyrolysis, offers enormous potential for high-mass-loading electrodes. In this work, sodium-ion batteries using hard carbon microlattices produced by an inexpensive 3D printer are demonstrated. Controlled periodic carbon microlattices are created with enhanced ion transport through microchannels. Carbon microlattices with a beam width of 32.8 µm reach a record-high areal capacity of 21.3 mAh cm^-2 at a loading of 98 mg cm^-2 without degrading performance, which is much higher than the conventional monolithic electrodes (≈5.2 mAh cm^-2 at 92 mg cm^-2 ). Furthermore, binder-free, pure-carbon elements of microlattices enable the tracking of structural changes in hard carbon that support the hypothesized intercalation of ions at plateau regions by temporal ex situ X-ray diffraction measurements. These results will advance the development of high-performance and low-cost anodes for sodium-ion batteries as well as help with understanding the mechanisms of ion intercalations in hard carbon, expanding the utilities of 3D-printed carbon architectures in both applications and fundamental studies.

Vertically Aligned n-Type Silicon Nanowire Array as a Free-Standing Anode for Lithium-Ion Batteries

Due to its high theoretical specific capacity, a silicon anode is one of the candidates for realizing high energy density lithium-ion batteries (LIBs). However, problems related to bulk silicon (e.g., low intrinsic conductivity and massive volume expansion) limit the performance of silicon anodes. In this work, to improve the performance of silicon anodes, a vertically aligned n-type silicon nanowire array (n-SiNW) was fabricated using a well-controlled, top-down nano-machining technique by combining photolithography and inductively coupled plasma reactive ion etching (ICP-RIE) at a cryogenic temperature. The array of nanowires ~1 µm in diameter and with the aspect ratio of ~10 was successfully prepared from commercial n-type silicon wafer. The half-cell LIB with free-standing n-SiNW electrode exhibited an initial Coulombic efficiency of 91.1%, which was higher than the battery with a blank n-silicon wafer electrode (i.e., 67.5%). Upon 100 cycles of stability testing at 0.06 mA cm⁻², the battery with the n-SiNW electrode retained 85.9% of its 0.50 mAh cm⁻² capacity after the pre-lithiation step, whereas its counterpart, the blank n-silicon wafer electrode, only maintained 61.4% of 0.21 mAh cm⁻² capacity. Furthermore, 76.7% capacity retention can be obtained at a current density of 0.2 mA cm⁻², showing the potential of n-SiNW anodes for high current density applications. This work presents an alternative method for facile, high precision, and high throughput patterning on a wafer-scale to obtain a high aspect ratio n-SiNW, and its application in LIBs.

Dynamically Cross-Linked Polymeric Binder-Made Durable Silicon Anode of a Wide Operating Temperature Li-Ion Battery

The colossal volumetric expansion (up to 300%) of the silicon (Si) anode during repeated charge-discharge cycles destabilizes the electrode structure and causes a drastic drop in capacity. Here in this work, commercial poly(acrylic acid) (PAA) is cross-linked by hydroxypropyl polyrotaxane (HPR) via reversible boronic ester bonds to achieve a water-soluble polymeric binder (PAA-B-HPR) for making the Si anode of the Li-ion battery. Slidable α-cyclodextrins of modified polyrotaxane are allowed to move around when the unwanted volume variation occurs in the course of lithiation and delithiation so that the accumulated internal stress can be equalized throughout the system, while the reversible boronic ester bonds are capable of healing the damages created during manufacturing and service to maintain the electrode integrity. As a result, the Li-ion battery assembled with the Si anode comprised of the PAA-B-HPR binder possesses outstanding specific capacity and cycle stability within a wide temperature range from 25 to 55 °C. Especially, the Si@PAA-B-HPR anode exhibits a discharge specific capacity of 1056 mA h/g at 1.4 A/g after 500 cycles under a higher temperature of 55 °C, and the corresponding capacity fading rate per cycle is only 0.10%. The present work opens an avenue toward the practical application of the Si anode for Li-ion batteries.

Recent Advances in Silicon-Based Electrodes: From Fundamental Research toward Practical Applications

The increasing demand for higher-energy-density batteries driven by advancements in electric vehicles, hybrid electric vehicles, and portable electronic devices necessitates the development of alternative anode materials with a specific capacity beyond that of traditional graphite anodes. Here, the state-of-the-art developments made in the rational design of Si-based electrodes and their progression toward practical application are presented. First, a comprehensive overview of fundamental electrochemistry and selected critical challenges is given, including their large volume expansion, unstable solid electrolyte interface (SEI) growth, low initial Coulombic efficiency, low areal capacity, and safety issues. Second, the principles of potential solutions including nanoarchitectured construction, surface/interface engineering, novel binder and electrolyte design, and designing the whole electrode for stability are discussed in detail. Third, applications for Si-based anodes beyond LIBs are highlighted, specifically noting their promise in configurations of Li-S batteries and all-solid-state batteries. Fourth, the electrochemical reaction process, structural evolution, and degradation mechanisms are systematically investigated by advanced in situ and operando characterizations. Finally, the future trends and perspectives with an emphasis on commercialization of Si-based electrodes are provided. Si-based anode materials will be key in helping keep up with the demands for higher energy density in the coming decades.

Onion-Structured Si Anode Constructed with Coating by Li4Ti5O12 and Cyclized-Polyacrylonitrile for Lithium-Ion Batteries

Low dimensional Si-based materials are very promising anode candidates for the next-generation lithium-ion batteries. However, to satisfy the ever-increasing demand in more powerful energy storage devices, electrodes based on Si materials should display high-power accompanied with low volume change upon operation. Thus far, there were no reports on the Si-based materials which satisfy the stated requirements. Hence, here, we report on modified onion-structured Si nanoparticles (SiNPs) co-coated with Li4Ti5O12 (LTO) and cyclized polyacrylonitrile (cPAN) to bring the synergistic effect enhancing the conductivity, tolerance to volume change and stable performance. Obtained results suggest that the nanoparticles were conformally coated with both materials simultaneously and the thicknesses of the films were in a range of a few nanometers. Electrochemical tests show that the modified SiNPs deliver a high initial capacity of 2443 mAh g-1 and stable capacity retention over 50 cycles with 95% Coulombic efficiency.