Continuous Differential Microemulsion Polymerization to Prepare Nanosized Polymer Latices in Microreactors

Microreactors are a promising platform for continuous synthesis of polymer latices when combined with emulsion polymerization. However, this application has long been haunted by fouling and clogging problems. In this work, we proposed the strategy of conducting differential microemulsion polymerization in microreactors within a biphasic slug flow and achieved rapid and stable preparation of nanosized PMMA latices (polymeric content as high as 15.7% with average particle size smaller than 20 nm). We started by exploring the temperature thresholds with thermal and redox initiation, the effect of initiator concentration, and the kinetic characteristics of microemulsion polymerization at different temperatures. Then, as for the differential microemulsion polymerization, extensive investigation was made into the effects of the volumetric flow ratio, the prepolymerization time, the initiator concentration, and the solid content of the initial microemulsion. Finally, we compared the differential microemulsion polymerization with the soap-free emulsion polymerization in the slug flow. The striking advantages in the polymerization rate, the average particle diameter, and the size distribution reflected higher density of particle nuclei, larger specific surface area of particles, and the pivotal effect of the persistent particle nucleation in the microemulsion polymerization.

Flow Photochemistry as a Tool in Organic Synthesis

Photochemical transformations of molecular building blocks have become an important and widely recognized research field in the past decade. Detailed and deep understanding of novel photochemical catalysts and reaction concepts with visible light as the energy source has enabled a broad application portfolio for synthetic organic chemistry. In parallel, continuous-flow chemistry and microreaction technology have become the basis for thinking and doing chemistry in a novel fashion with clear focus on improved process control for higher conversion and selectivity. As can be seen by the large number of scientific publications on flow photochemistry in the recent past, both research topics have found each other as exceptionally well-suited counterparts with high synergy by combining chemistry and technology. This review will give an overview on selected reaction classes, which represent important photochemical transformations in synthetic organic chemistry, and which benefit from mild and defined process conditions by the transfer from batch to continuous-flow mode.

100th Anniversary of Macromolecular Science Viewpoint: Polymerization of Cumulated Bonds: Isocyanates, Allenes, and Ketenes as Monomers

Polymer chemistry offers exciting opportunities to tailor the properties of soft materials through control of the composition of the polymers and their interaction with each other, additives, and surfaces. Ongoing advances in the synthesis of polymeric materials demonstrate the drive for materials with tailored properties for enhanced performance in the next generation of materials and devices. One class of small molecules that can serve as monomers in chain growth polymerization are cumulated double bonds of the general form X═Y═Z. The three most common classes of these molecules are isocyanates (N═C═O), allenes (C═C═C), and ketenes (C═C═O), each of which has been explored as monomers under a variety of conditions. The orthogonality of the two pi bonds of the cumulated double bonds (i.e., lack of conjugation) enables the formation of different polymer backbones from a single monomer, provided the regioreactivity is controlled. This Viewpoint outlines the use of these three cumulated double bonds as monomers, illustrating success and current limitations to established polymerization methods. We then provide an outlook to the future of cumulated double bonds as monomers for the generation of tailored polymer compositions.

Bottom-up design of model network elastomers and hydrogels from precise star polymers

Well-defined high-molecular weight star polymers based on low-T_g water-soluble polymers enable bottom-up design of model network elastomers and functional hydrogels.

Photo-induced copper-RDRP in continuous flow without external deoxygenation

Photo-induced Cu-RDRP of acrylates in a continuous flow reactor without the need for deoxygenation or externally added reagents.