Redox cationic frontal polymerization: a new strategy towards fast and efficient curing of defect-free fiber reinforced polymer composites

Frontal polymerization of epoxy-based thermosets is a promising curing technique for the production of carbon fiber reinforced composites (CFRCs). It exploits the exothermicity of polymerization reactions to convert liquid monomers to a solid 3D network. A self-sustaining curing reaction is triggered by heat or UV-radiation, resulting in a localized thermal reaction zone that propagates through the resin formulation. To date, frontal polymerization is limited to CFRCs with a low fiber volume percent as heat losses compromise on the propagation of the heat front, which is crucial for this autocatalytic curing mechanism. In addition, the choice of suitable epoxy monomers and thermal radical initiators is limited, as highly reactive cycloaliphatic epoxies as well as peroxides decarboxylate during radical induced cationic frontal polymerization. The resulting networks suffer from high defect rates and inferior mechanical properties. Herein, we overcome these shortcomings by introducing redox cationic frontal polymerization (RCFP) as a new frontal curing concept. In the first part of this study, the influence of stannous octoate (reducing agent) was studied on a frontally cured bisphenol A diglycidyl ether resin and mechanical and thermal properties were compared to a conventional anhydride cured counterpart. In a subsequent step, a quasi-isotropic CFRC with a fiber volume of >50 vol%, was successfully cured via RCFP. The composite exhibited a glass transition temperature > 100 °C and a low number of defects. Finally, it was demonstrated that the redox agent effectively prevents decarboxylation during frontal polymerization of a cycloaliphatic epoxy, demonstrating the versatility of RCFP in future applications.

Photoinitiated Cationic Ring-Opening Polymerization of Octamethylcyclotetrasiloxane

Photochemical techniques have recently been revitalized as they can readily be adapted to different polymerization modes to yield a wide range of complex macromolecular structures. However, the implementation of the photoinduced cationic methods in the polymerization of cyclic siloxane monomers has scarcely been investigated. Octamethylcyclotetrasiloxane (D4) is an important monomer for the synthesis of polydimethylsiloxane (PDMS) and its copolymers. In this study, the cationic ring-opening polymerization (ROP) of D4, initiated by diphenyl iodonium hexafluorophosphate (DPI), has been studied. Both direct and indirect initiating systems acting at broad wavelength using benzophenone and pyrene were investigated. In both systems, photochemically generated protonic acids and silylium cations are responsible for the polymerization. The kinetics of the polymerization are followed by viscosimetry and GPC analyses. The reported approach may overcome the problems associated with conventional methods and therefore represents industrial importance for the fabrication of polysiloxanes.

N-Aryl glycines as versatile initiators for various polymerizations

N-(1-Pyrenyl)glycine can act as a versatile initiator for various polymerizations.

Highly efficient UV-Vis light activated three-component photoinitiators composed of tris(trimethylsilyl)silane for polymerization of acrylates

The goal of this paper concerns the evaluation of the efficiency of novel three-component systems for initiating the photopolymerization process of 2-ethyl-2-(hydroxymethyl)-1,3-propanediol triacrylate (TMPTA).