Optimization of magnetic properties in fast consolidated SrFe12O19 nanocrystallites

High-performance hexaferrite magnets tailored through alignment of shape-controlled nanocomposites

Nanoparticles of strontium hexaferrite, SrFe12O19, were prepared by two different synthesis methods: hydrothermal (autoclave) and sol-gel autocombustion (solid-salt-matrix). The two synthesis pathways yield nanoparticles with different morphologies and correspondingly different magnetic characteristics. The autoclave synthesis results in large plate-like crystallites, which spontaneously align with a preferred crystallographic orientation when applying a uniaxial pressure, but exhibit a relatively poor coercivity. Meanwhile, the solid-salt-matrix synthesis method results in smaller less anisotropic crystallites with enhanced coercivity, but with a relatively limited ability to align under a uniaxial applied pressure. The obtained nanocrystalline powders were dry or wet mixed in different ratios followed by Spark Plasma Sintering (SPS) into dense pellets. A clear correlation between mixing ratio, the level of alignment and resulting coercivity was observed for the dry mixed samples, i.e. as more solid-salt-matrix powder is added, the texture of the pellets decreases and the coercivity increases. The best performing pellet in terms of maximum energy product (BHmax = 32.1(6) kJ m-3) was obtained by dry-mixing of 75 wt% autoclave prepared powder and 25 wt% solid-salt-matrix powder. The results presented here illustrate the potential of mixing magnetic nanoparticle powders with different shape characteristics to gain improved magnetic performance.

Texture formation in W-type hexaferrite by cold compaction of non-magnetic interacting anisotropic shaped precursor crystallites

Crystallites of the W-type hexaferrites, Sr(Ni_1-xZn_x)₂Fe₁₆O₂₇ (x = 0, 0.5, 1) have been aligned without applying magnetic field nor hot compaction, but through a simple synthesis process taking advantage of easy alignment of non-magnetic interacting, anisotropic-shaped precursor crystallites of goethite. The goethite precursor was prepared through a simple hydrothermal synthesis route, forming lathlike crystallites with apparent dimensions of 23.3 × 40.1 × 11.0 nm³ as extracted from powder X-ray diffraction along the a-, b- and c-axis, respectively. The calcined pellets consisted of almost phase pure W-type hexaferrites with relative small impurities of spinel ferrite (≤9.02(3) wt%). The high synthesis temperature resulted in large crystallites, which in turn caused low coercivities (H_c ≤ 5.4(1) kA m^-1) and a squareness ration (M_r/M_s, remanence (M_r) over saturation magnetisation (M_s)) close to zero for all samples. The vanishing coercivity makes M_r/M_s an unsatisfying measure of preferred orientation. Quantitative texture analysis of the samples was carried out based on 2D transmission synchrotron diffraction data collected at different orientations of the samples. The texture investigations revealed alignment of the crystallites with the c-axis normal to the pressing surface of the pellets. The SrNi₂Fe₁₆O₂₇ sample showed the highest texture index of 7.5 m.r.d.².

Alignment of strontium hexaferrite, by cold compaction of anisotropic non-magnetically interacting crystallites

Cold compacted, anisotropic shaped non-magnetically interacting precursors are used to achieve aligned strontium hexaferrites. The simple process of dry mixing platy hematite and/or rod-like goethite with strontium carbonate removes the need for external magnetic fields or high temperatures during compaction to assist in alignment. The calcined strontium hexaferrite pellets all displayed preferred orientation and high levels of phase purity (>99 wt%). The mix of goethite and strontium carbonate achieved the highest degree of magnetic alignment with M_r/M_s reaching 0.83(1) obtained by vibrating sample magnetometry. The magnetic data were supported by examining crystallographic alignment using powder X-ray diffraction as well as 2D texture synchrotron analysis.

Novel Magnetic Inorganic Composites: Synthesis and Characterization

The addition of magnetic particles to inorganic matrices can produce new composites exhibiting intriguing properties for practical applications. It has been previously reported that the addition of magnetite to concrete improves its mechanical properties and durability in terms of water and chloride ions absorption. Here we describe the preparation of novel magnetic geopolymers based on two different matrices (G1 without inert aggregates and G2 with inert quartz aggregates) containing commercial SrFe12O19 particles with two weight concentrations, 6% and 11%. The composites' characterization, including chemical, structural, morphological, and mechanical determinations together with magnetic and electrical measurements, was carried out. The magnetic study revealed that, on average, the SrFe12O19 magnetic particles can be relatively well dispersed in the inorganic matrix. A substantial increase in the composite samples' remanent magnetization was obtained by embedding in the geopolymer SrFe12O19 anisotropic particles at a high concentration under the action of an external magnetic field during the solidification process. The new composites exhibit good mechanical properties (as compressive strength), higher than those reported for high weight concretes bearing a similar content of magnetite. The impedance measurements indicate that the electrical resistance is mainly controlled by the matrix's chemical composition and can be used to evaluate the geopolymerization degree.

Elucidating the relationship between nanoparticle morphology, nuclear/magnetic texture and magnetic performance of sintered SrFe12O19 magnets

Several M-type SrFe12O19 nanoparticle samples with different morphologies have been synthesized by different hydrothermal and sol-gel synthesis methods. Combined Rietveld refinements of neutron and X-ray powder diffraction data with a constrained structural model reveal a clear correlation between crystallite size and long-range magnetic order, which influences the macroscopic magnetic properties of the sample. The tailor-made powder samples were compacted into dense bulk magnets (>90% of the theoretical density) by spark plasma sintering (SPS). Powder diffraction as well as X-ray and neutron pole figure measurements and analyses have been carried out on the compacted specimens in order to characterize the nuclear (structural) and magnetic alignment of the crystallites within the dense magnets. The obtained results, combined with macroscopic magnetic measurements, reveal a direct influence of the nanoparticle morphology on the self-induced texture, crystallite growth during compaction and macroscopic magnetic performance. An increasing diameter-to-thickness aspect ratio of the platelet-like nanoparticles leads to increasing degree of crystallite alignment achieved by SPS. Consequently, magnetically aligned, highly dense magnets with excellent magnetic performance (30(3) kJ m-3) are obtained solely by nanostructuring means, without application of an external magnetic field before or during compaction. The demonstrated control over nanoparticle morphology and, in turn, crystal and magnetic texture is a key step on the way to designing nanostructured hexaferrite magnets with optimized performance.