Design strategies for the development of a Pd-based acetylene hydrochlorination catalyst: improvement of catalyst stability by nitrogen-containing ligands

Convergent Active Site Evolution in Platinum Single Atom Catalysts for Acetylene Hydrochlorination and Implications for Toxicity Minimization

Platinum single atoms anchored onto activated carbon enable highly stable Hg-free synthesis of vinyl chloride (VCM) via acetylene hydrochlorination. Compared to gold-based alternatives, platinum catalysts are in initial phases of development. Most synthetic approaches rely on chloroplatinic acid, presenting opportunities to explore other precursors and their impact on catalyst structure, reactivity, and toxicity aspects. Here, we synthesize platinum single atom catalysts (Pt SACs, 0.2-0.8 wt % Pt) employing diverse Pt2+ and Pt4+ complexes with ammine, hydroxyl, nitrate, and chloride ligands, following a scalable impregnation protocol on activated carbon extrudates. X-ray absorption spectroscopy (XAS) reveals that Pt4+ species reduce to Pt2+ upon deposition onto the support. Despite similar oxidation states, the initial activity is precursor dependent, with tetraammine-derived Pt SACs displaying 2-fold higher VCM yield than chlorinated counterparts, linked to superior hydrogen chloride binding abilities by density functional theory (DFT) simulations. Their activity gradually converges due to dynamic active site restructuring, delivering remarkable precursor-independent stability over 150 h. Operando XAS and DFT studies uncover reaction-induced ligand exchange, generating common active and stable Pt-Cl x (x = 2-3) species. Convergent active site evolution enables flexibility in metal precursor selection and thus toxicity minimization through multiparameter assessment. This study advances safe-by-design catalysts for VCM synthesis, highlighting the importance of toxicity analyses in early-stage catalyst development programs.

Design of choline chloride modified USY zeolites for palladium-catalyzed acetylene hydrochlorination

USY zeolites (USY) were applied to design and synthesize palladium-based heterogeneous catalysts for exploring an efficient non-mercuric catalyst for acetylene hydrochlorination. Choline chloride (ChCl) was selected as the nitrogen-containing ligand to modify the Pd@USY catalysts and the proposed Pd@15ChCl@USY catalyst exhibited obviously the best catalytic performance with a stable acetylene conversion and vinyl chloride selectivity of over 99.0% for more than 20 h. According to the results of characterization and the density functional theory calculations, it is indicated that the addition of ChCl can significantly inhibit the agglomeration and loss of the Pd active species, prevent carbon deposition and enhance the ability of HCl and C2H2 adsorption and C2H3Cl desorption, resulting in promoting the catalytic performance of Pd@USY catalysts during the acetylene hydrochlorination reaction.

Adsorption Behavior and Electron Structure Engineering of Pd-Based Catalysts for Acetylene Hydrochlorination

Adsorption and activation for substrates and the stability of Pd species in Pd-based catalysts are imperative for their wider adoption in industrial and practical applications. However, the influence factor of these aspects has remained unclear. This indicates a need to understand the various perceptions of the structure–function relationship that exists between microstructure and catalytic performance. Herein, we revisit the catalytic performance of supported-ionic-liquid-phase stabilized Pd-based catalysts with nitrogen-containing ligands as a promoter for acetylene hydrochlorination, and try to figure out their regulation. We found that the absolute value of the differential energy, |Eads(C2H2)-Eads(HCl)|, is negative correlated with the stability of palladium catalysts. These findings imply that the optimization of the electron structure provides a new strategy for designing highly active yet durable Pd-based catalysts.

Acetylene hydrochlorination over boron-doped Pd/HY zeolite catalysts

A novel boron-doped Pd/HY zeolite catalyst for acetylene hydrochlorination was prepared and exhibited an outstanding catalytic performance (the acetylene conversion was maintained at >95% for about 30 h). The boron species can stabilize catalytically active Pd²⁺ species and weaken carbon deposition and Pd²⁺ reduction during the reaction, thus improving the catalytic stability.

B doping partly weakens carbon deposition and Pd²⁺ reduction, thus enhancing catalytic stabilities of Pd/HY catalysts for acetylene hydrochlorination.