Optimization and characterization of magnetite–reduced graphene oxide nanocomposites for demulsification of crude oil in water emulsion

Nano-modification of carboxylated polyether for enhanced room temperature demulsification of oil-water emulsions: Synthesis, performance and mechanisms

Oil-water emulsions separation is frequently required considering the production and environmental issues. Herein, a nano-modification strategy has been proposed for carboxylated poly(propylene oxide)-poly(ethylene oxide) block polyether (mANP) using epoxy-functionalized magnetic nanoparticles (Fe₃O₄@SiO₂-GPTMS), achieving the construction of a highly efficient demulsifier (M-mANP). Bottle tests showed that M-mANP could separate over 98.5% of water from the asphaltene-stabilized water-in-oil (W/O) emulsion at mANP concentration of 150 ppm within 2 min at room temperature. The demulsification efficiency for crude oil-in-water emulsion was nearly 100%. According to interfacial tension and wettability tests, the nano-modification endows M-mANP with good amphiphilicity and high interfacial activity, which enables M-mANP to rapidly adsorb at the oil-water interface. Molecular dynamics simulation shows that abundant oxygen-containing groups (hydroxyl, ether bond, ester and carboxyl groups, Fe-O and Si-O bond) in M-mANP could strengthen the interaction with water, facilitating the replacement of asphaltene molecules at interfacial film. Observation of demulsification process by microscope reveals that the nano-size promotes M-mANP to bridge small dispersed droplets, enhancing the flocculation and coalescence of droplets. The nano-modified carboxylated polyether with outstanding demulsification ability shows a promising application for the treatment of different oil-water emulsions.

Effective remediation of petrochemical originated pollutants using engineered materials with multifunctional entities

The highly robust, effective, and sustainable remediation of hydrocarbon-contaminated wastewater matrices, which is mainly generated from petroleum and related petrochemical industries, is of supreme interest. Owing to the notable presence of suspended solids, oil, and grease, organic matter, highly toxic elements, high salts, and recalcitrant chemicals, crude oil emulsions, and hydrocarbon-contaminated wastewater are considered a potential threat to the environments, animals, plants, and humans. To effectively tackle this challenging issue, magnetic hybrid materials assembled at nano- and micro-scale with unique structural, chemical, and functional entities are considered robust candidates for demulsification purposes. The current research era on magnetic materials has superwettability, leading to an effective system of superwettability, which is vibrant and promising. The wettability of magnetic and magnetic hybrid materials explaining the theme of superhydrophobicity and superhydrophilicity under the liquid. Herein, we reviewed the applications of magnetic nanoparticles (MNPs) as effective demulsifiers. The demulsifier wettability, dose, pH, salinity, and surface morphology of compelling, magnetic nanoparticles are the main hidden factors in effective demulsifiers. There is a comprehensive discussion on the reuse and recyclability of MNPs after oil, water separation. Furthermore, the main challenges, coupled with the magnetic nanoparticles in the effective separation of emulsions, are intensified in detail. This review will compare the current literature and the utilization of MNPs for the demulsification of oil and water emulsions. This is envisioned that the MNPs would be critical in the petroleum and petrochemical industry to effectively eliminate water from a crude oil emulsion.

Enhancing Demulsification Performance for Oil-Water Separation through Encapsulating Ionic Liquids in the Pore of MIL-100(Fe)

Emulsion poses a greater challenge for the remediation of oily wastewater, which can be effectively resolved by the metal-organic framework of MIL-100(Fe). The formula Fe₃O(H₂O)₂(OH) (BTC)₂ pronounces that MIL-100(Fe) suffers from an intrinsic defect of less charged atoms, which limits its demulsification performance for oil-water separation. Herein, cations of the ionic liquid (1-allyl-3-methylimidazolium, Amim⁺) were encapsulated in the micropore of MIL-100(Fe) in situ to increase the positive charge density of MIL-100(Fe). Zeta potential demonstrated that the encapsulation of Amim⁺ increased the positive charge amount of MIL-100(Fe). N₂ probe isothermal adsorption/desorption and spectral measurements (X-ray photoelectron spectroscopy, ultraviolet-visible diffuse reflection spectroscopy, and attenuated total-reflectance infrared spectroscopy) revealed the host-guest interactions of π···Fe complexation and π···cation electrostatic attraction between Amim⁺ and MIL-100(Fe) for the composite materials. Amim⁺ encapsulation greatly enhanced the demulsification performance of MIL-100(Fe) for oil-in-water (O/W) emulsion stabilized by sodium dodecyl sulfate. Amim⁺-encapsulated MIL-100(Fe) with an Amim⁺/Fe³⁺ molar ratio of 1:1 [Amim@MIL-100(Fe)-3:3] showed a demulsification efficiency (DE) of 94% within 30 s, compared with MIL-100(Fe) within 30 min. The maximum DE of Amim@MIL-100(Fe)-3:3 was found to be more than 98% within 5 min. The DE lost by MIL-100(Fe) at the third run decreased from 36 to 17% after encapsulating Amim⁺. The analysis of surface charge and interfacial tension implied a demulsification mechanism of capturing-fusion, which could be promoted by the greater electrostatic attraction. Finally, the role of Amim⁺ on the outstanding demulsification performance by Amim⁺-encapsulated MIL-100(Fe) could be explained by the enhanced nonbonded interaction of electrostatic attraction and van der Waals based on the molecular dynamics simulation.

Synthesis of MRGO Nanocomposites as a Potential Photocatalytic Demulsifier for Crude Oil-in-Water Emulsion

Oil-in-water (O/W) emulsion has been a major concern for the petroleum industry. A cost-effective magnetite-reduced graphene oxide (MRGO) nanocomposite was synthesized to study the demulsification process of emulsion using said nanocomposite under solar illumination. Characterization data show that the magnetite was successfully deposited on reduced graphene oxide through redox reaction at varying loading amounts of magnetite. Demulsification of the O/W emulsion using MRGO nanocomposite shows that in general the demulsification efficiency was dependent on the loading amount of Fe3O4 on the RGO sheet. It was proposed that the surfactant hydroxyl groups have an affinity towards Fe3O4, which the loading amount was directly proportionate to available active site in Fe3O4. As the loading amount increases, charge recombination centers on the RGO sheet would increase, effectively affecting the charge distribution within MRGO structure.

Oily Wastewater Treatment: Overview of Conventional and Modern Methods, Challenges, and Future Opportunities

Industrial developments in the oil and gas, petrochemical, pharmaceutical and food sector have contributed to the large production of oily wastewater worldwide. Oily wastewater pollution affects drinking water and groundwater resources, endangers aquatic life and human health, causes atmospheric pollution, and affects crop production. Several traditional and conventional methods were widely reported, and the advantages and limitations were discussed. However, with the technology innovation, new trends of coupling between techniques, use of new materials, optimization of the cleaning process, and multiphysical approach present new paths for improvement. Despite these trends of improvement and the encouraging laboratory results of modern and green methods, many challenges remain to be raised, particularly the commercialization and the global aspect of these solutions and the reliability to reduce the system’s maintenance and operational cost. In this review, the well-known oily wastewater cleaning methods and approaches are being highlighted, and the obstacles faced in the practical use of these technologies are discussed. A critical review on the technologies and future direction as the road to commercialization is also presented to persevere water resources for the benefit of mankind and all living things.

Application of Fe3O4 magnetite nanoparticles grafted in silica (SiO2) for oil recovery from oil in water emulsions

In this study, an innovative magnetic demulsifier (MD) was prepared by grafting a silica layer onto the surface of the Fe₃O₄ magnetic nanoparticles (MNPs) using the modified Stober process. The MD was characterized using various analytical techniques (XRD, FTIR, TGA, TEM, VSM, etc.) and employed to recover oil from O/W emulsion, which were then regenerated and recycled several times. The effects of magnetic demulsifier dosage (MD_dose), the concentration of oil (C_oil), pH, the concentration of the surfactant (C_sur), and separation time (t_sep) on the demulsification efficiency (%η_dem), and the percentage of oil recovered (%R_oil) were evaluated. An excellent %η_dem ≥ 90% was achieved C_oil in the range 50-2000 mg/L. Using an MD_dose as low as 10 mg/L attained a %η_dem in the range of 93%-94.3% for O/W mixtures with C_oil < 2000 mg/L, which slightly decreased to ∼90% for higher concentrations. The reported %R_oil (p-value <0.05) was >90 ± 0.1 for tests carried out with pH ≤ 7 and C_sur ≤ 0.1 g/L and declined at higher pH and C_sur to % 86.5 due to the increase in emulsion stability. The developed MD exhibited high recyclability at an effective and stable %R_oil and %η_dem of ∼90% and 86.4% after 9 cycles, respectively. Demulsification process best fits the combined Langmuir-Freundlich (L-F) isotherm with highest adsorption capacity (Q_max) of 186.0 ± 5 mg_oil/g_MD compared to 86.0 ± 5 mg_oil/g_MD for Fe₃O₄, which is 1.1 folds greater than Q_max reported in the literature for other demulsifiers.