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Gonçalves MA, Lima Dos Santos HC, Melo da Silva PM, Paula da Luz Corrêa A, Ribeiro TS, de Araújo Sobrinho I, Narciso da Rocha Filho G, Vieira da Conceição LR. Catalytic conversion of residual raw material into biodiesel using a superior magnetic solid acid catalyst based on Zn-Fe ferrite: thermodynamic and kinetic studies. RSC Adv 2024; 14:20743-20756. [PMID: 38952943 PMCID: PMC11215654 DOI: 10.1039/d4ra03580a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/15/2024] [Accepted: 06/21/2024] [Indexed: 07/03/2024] Open
Abstract
This study investigates the potential and applicability of a novel solid magnetic catalyst constructed by incorporating molybdenum oxide (MoO3) into zinc ferrite (ZnFe2O4) to biodiesel production using Waste Frying Oil (WFO) as the residual raw material. The molybdenum amounts (5, 15, 25, 35 and 45%) present in the catalyst were studied and the catalyst demonstrated great characteristics and high acid properties, as well as superior magnetic and catalytic attributes. The one variable at time (OVAT) optimization method revealed that the application of the MoO3/ZnFe2O4 catalyst resulted in obtaining a biodiesel with 97.6% ± 0.727 conversion to fatty acid methyl esters (FAME) under the following optimized reaction conditions: temperature of 165 °C, methanol : WFO molar ratio of 40 : 1, catalyst amount of 6 wt% and reaction time of 3 h. In addition, the catalyst showed high reusability after six reaction cycles, with conversion to esters above 90%. Besides, the activation energy (E a) calculated in the kinetic study was 25.3 kJ mol-1. Moreover, the properties of the synthesized biodiesel met the standards set by the ASTM D6751 and EN 14214, which indicates the high MoO3/ZnFe2O4 potential for industrial application with low energy consumption as well as minimal negative environmental impact.
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Affiliation(s)
- Matheus Arrais Gonçalves
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical 66075-110 Belém Pará Brazil
| | - Hiarla Cristina Lima Dos Santos
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical 66075-110 Belém Pará Brazil
| | - Paula Maria Melo da Silva
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical 66075-110 Belém Pará Brazil
| | - Ana Paula da Luz Corrêa
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical 66075-110 Belém Pará Brazil
| | - Thaissa Saraiva Ribeiro
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical 66075-110 Belém Pará Brazil
| | - Izadora de Araújo Sobrinho
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical 66075-110 Belém Pará Brazil
| | - Geraldo Narciso da Rocha Filho
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical 66075-110 Belém Pará Brazil
| | - Leyvison Rafael Vieira da Conceição
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical 66075-110 Belém Pará Brazil
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Gite VA, Rathod VK. Synthesis of
n
‐octyl acetate over fly ash cenosphere supported 10‐tungsto‐2‐vanadophosphoric acid (H
5
PW
10
V
2
O
40
) as a heterogeneous catalyst: Kinetic study. INT J CHEM KINET 2023. [DOI: 10.1002/kin.21629] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/12/2023]
Affiliation(s)
- Vishnu A. Gite
- Department of Chemical Engineering Institute of Chemical Technology Matunga (E) Mumbai India
| | - Virendra K. Rathod
- Department of Chemical Engineering Institute of Chemical Technology Matunga (E) Mumbai India
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Lima dos Santos HC, Gonçalves MA, da Cas Viegas A, Miranda Figueira BA, Souza da Luz PT, Narciso da Rocha Filho G, Vieira da Conceição LR. Tungsten oxide supported on copper ferrite: a novel magnetic acid heterogeneous catalyst for biodiesel production from low quality feedstock. RSC Adv 2022; 12:34614-34626. [PMID: 36545630 PMCID: PMC9716347 DOI: 10.1039/d2ra06923g] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/01/2022] [Accepted: 11/24/2022] [Indexed: 12/03/2022] Open
Abstract
This study aims to synthesize a WO3/CuFe2O4 catalyst through a wet impregnation method and use it as a new magnetic acid catalyst in the transesterification process of waste cooking oil (WCO). The results of the characterization by XRD, FTIR, SEM, EDS, TG/DTG, VSM and Surface Acidity showed that the obtained bifunctional catalyst has been successfully synthesized. The study of the reaction parameters, such as reaction temperature (140-180 °C), reaction time (1-5 h), molar ratio MeOH : oil (25 : 1-45 : 1) and catalyst loading (2-10% m m-1) was performed in the conversion of WCO into biodiesel via transesterification. The reactional behavior showed the following optimal reaction conditions: reaction temperature of 180 °C, reaction time of 3 h, molar ratio MeOH : oil of 45 : 1 and catalyst loading of 6%. Based on the results, biodiesel with a maximum ester content of 95.2% was obtained using the WO3/CuFe2O4 magnetic catalyst under the optimal reaction conditions. The magnetic catalyst showed excellent catalytic and magnetic performance and it was applied in five reaction cycles with ester content above 80%. Biodiesel properties were found in accordance with ASTM limits. This research provided the development of a stable and reusable WO3/CuFe2O4 bifunctional catalyst for potential application in biodiesel production.
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Affiliation(s)
- Hiarla Cristina Lima dos Santos
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical66075–110BelémParáBrazil+55 91 98102 1185
| | - Matheus Arrais Gonçalves
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical66075–110BelémParáBrazil+55 91 98102 1185
| | - Alexandre da Cas Viegas
- Federal University of Rio Grande do Sul, Institute of Physics90035–190Porto AlegreRio Grande do SulBrazil
| | - Bruno Apolo Miranda Figueira
- Federal University Western Pará, Graduate in Environmental Society and Quality of Life68040–255SantarémParáBrazil
| | - Patrícia Teresa Souza da Luz
- Federal Institute of Education, Science and Technology of Pará, Department of Education, Science and Teacher Education66093–020BelémParáBrazil
| | - Geraldo Narciso da Rocha Filho
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical66075–110BelémParáBrazil+55 91 98102 1185
| | - Leyvison Rafael Vieira da Conceição
- Federal University of Pará, Institute of Exact and Natural Sciences, Graduate in Chemistry Program, Laboratory of Catalysis and Oleochemical66075–110BelémParáBrazil+55 91 98102 1185
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Design of γ-Alumina-Supported Phosphotungstic Acid-Palladium Bifunctional Catalyst for Catalytic Liquid-Phase Citral Hydrogenation. Catalysts 2022. [DOI: 10.3390/catal12091069] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/18/2023] Open
Abstract
This study primarily addresses the development of dynamic, selective and economical metal–acid (bifunctional) catalysts for one-pot menthol production by citral hydrogenation. Specifically, various metals such as Pd, Pt, Ni, Cs and Sn were doped over alumina support. Additionally, bifunctional composite catalysts were also prepared with the impregnation of heteropoly acids and Pd precursors over alumina support. Analytical techniques (e.g., BET, PXRD, FT-IR, pyridine adsorption and amine titration methods) were applied for characterization of the most efficient and selective catalysts (e.g., Al2O3 and PTA-Cat-I). Similarly, most of the essential operational variables (e.g., loading rate of metal precursor, type of heteropoly acid, temperature, gas pressure and reaction time) were examined during this study. The experimental data shows that the bifunctional catalyst (PTA-Cat-I) produced 45% menthol at full citral substrate conversion (r = 0.038 mmoles.min−1) in liquid-phase citral hydrogenation (at optimized operating conditions: 70 °C, 0.5 MPa and 8 h). However, the heteropoly acid-supported bifunctional catalysts (e.g., PTA-Cat-I, PMA-Cat-I, SMA-Cat-I and STA-Cat-I) resulted in cracking and the dehydration of isopulegol/menthol by the generation of side products (e.g., 4-isopropyl-1-methyl, cyclohex-1-ane/ene); therefore, menthol yield was extensively diminished. On the other hand, non-acidic catalysts (e.g., Cat-I, Cat-II, Cat-III, Cat-IV and Cat-V) readily promoted hydrogenation reactions. The optimum menthol yield occurred due to the presence of strong Lewis and weak Bronsted acid sites. Mass transfer and reaction rate were substantially diminished due to acidity strength, heteropoly acid type and blockage of pores by the applied bifunctional catalysts.
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de Oliveira ADN, Ferreira IM, Jimenez DEQ, da Silva LS, da Costa AAF, Lima ETL, Costa FF, da Luz PTS, Rocha Filho GND, Osman SM, Luque R, Nascimento LASD. Mining waste valorisation to catalytically active mesoporous materials for the esterification of fatty acid palm oil waste. MOLECULAR CATALYSIS 2022. [DOI: 10.1016/j.mcat.2022.112504] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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In Situ Transesterification of Microbial Biomass for Biolubricant Production Catalyzed by Heteropolyacid Supported on Niobium. ENERGIES 2022. [DOI: 10.3390/en15041591] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Lubricants are substances of the foremost importance in the modern world, as they are essential to the proper functioning of various mechanisms. Most lubricants, however, are still made from petroleum fractions. I light of this, and due to various environmental problems, the search for feasible biolubricants has become essential. This study obtained biolubricants through the in situ transesterification of microbial biomass, containing at least 20 wt% of lipids. The following two distinct biomasses were evaluated: the marine microalgae, Dunaliella salina, and the consortium of microalgae-fungi, Scenedesmus obliquus and Mucor circinelloides. Microbial oil from both biomasses presented a fatty acid profile with high amounts of oleic acid. The oil of D. salina had a lower content of polyunsaturated fatty acids relative to the microbial consortium profile, which indicates that this is a good configuration for increasing biolubricant oxidation resistance. The catalyst used was a Keggin-structure heteropolyacid supported on niobium, H3PMo12O40/Nb2O5, activated at 150 °C, which had high transesterification yields, notwithstanding the feedstocks, which were rich in free fatty acids. The performed transesterification reactions resulted in excellent yields, up to 97.58% and 96.80%, for marine microalgae and the consortium, respectively, after 6 h at 250 °C, with 10 wt% of catalyst (related to the lipid amount). As such, the (H3PMo12O40/Nb2O5) catalyst could become an attractive option for producing biolubricants from microbial biomass.
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An Efficient Catalyst Prepared from Residual Kaolin for the Esterification of Distillate from the Deodorization of Palm Oil. Catalysts 2021. [DOI: 10.3390/catal11050604] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022] Open
Abstract
The distillate from the deodorization of palm oil (DDPO) is an agro-industrial residue, approximately 84% of which consists of free fatty acids (FFAs), which can be used for the production of fatty acid ethyl esters (FAEE). A catalyst (10HPMo/AlSiM) obtained from a waste material, Amazon flint kaolin, was applied in the esterification of the DDPO, reaching a conversion index of 94%, capable of maintaining satisfactory activity (>75%) after four consecutive cycles. Flint kaolin is therefore proven to be an efficient option in the search for new heterogeneous low-cost catalysts obtained from industrial by-products, contributing to the reduction of environmental impact and adding value to widely available wastes that would otherwise be discarded directly into the environment. Based on the catalytic results, esterification of DDPO using 10HPMo/AlSiM can be a cheaper alternative for the production of sustainable fuels.
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Alarcon RT, Lamb KJ, Bannach G, North M. Opportunities for the Use of Brazilian Biomass to Produce Renewable Chemicals and Materials. CHEMSUSCHEM 2021; 14:169-188. [PMID: 32975380 DOI: 10.1002/cssc.202001726] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/17/2020] [Revised: 09/24/2020] [Indexed: 06/11/2023]
Abstract
This Review highlights the principal crops of Brazil and how their harvest waste can be used in the chemicals and materials industries. The Review covers various plants; with grains, fruits, trees and nuts all being discussed. Native and adopted plants are included and studies on using these plants as a source of chemicals and materials for industrial applications, polymer synthesis, medicinal use and in chemical research are discussed. The main aim of the Review is to highlight the principal Brazilian agricultural resources; such as sugarcane, oranges and soybean, as well as secondary resources, such as andiroba brazil nut, buriti and others, which should be explored further for scientific and technological applications. Furthermore, vegetable oils, carbohydrates (starch, cellulose, hemicellulose, lignocellulose and pectin), flavones and essential oils are described as well as their potential applications.
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Affiliation(s)
- Rafael T Alarcon
- School of Sciences, Department of Chemistry, UNESP- São Paulo State University, Bauru, 17033-260, SP, Brazil
| | - Katie J Lamb
- Green Chemistry Centre of Excellence, Department of Chemistry, The University of York, Heslington, York, YO10 5DD, UK
| | - Gilbert Bannach
- School of Sciences, Department of Chemistry, UNESP- São Paulo State University, Bauru, 17033-260, SP, Brazil
| | - Michael North
- Green Chemistry Centre of Excellence, Department of Chemistry, The University of York, Heslington, York, YO10 5DD, UK
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Heteropoly-12-tungstophosphoric acid H3[PW12O40] over natural bentonite as a heterogeneous catalyst for the synthesis of 3,4-dihydropyrimidin-2-(1H)-ones. ARAB J CHEM 2020. [DOI: 10.1016/j.arabjc.2020.04.034] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022] Open
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da Luz Corrêa AP, Bastos RRC, Rocha Filho GND, Zamian JR, Conceição LRVD. Preparation of sulfonated carbon-based catalysts from murumuru kernel shell and their performance in the esterification reaction. RSC Adv 2020; 10:20245-20256. [PMID: 35520450 PMCID: PMC9054225 DOI: 10.1039/d0ra03217d] [Citation(s) in RCA: 30] [Impact Index Per Article: 7.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/09/2020] [Accepted: 05/15/2020] [Indexed: 11/21/2022] Open
Abstract
In the present study, heterogeneous acid catalysts for fatty acid esterification reactions were synthesized using agro-industrial waste from murumuru kernel shells. The waste was carbonized and functionalized with concentrated sulfuric acid under different sulfonation conditions, obtaining the sulfonated biochar. The results indicate that the best sulfonation conditions were obtained with a contact time of 4 h, the temperature of 200 °C, and a solid-acid ratio of 1 : 10 (w/v). The best catalyst was characterized by acid–base titration for the determination of total acid density, X-ray diffraction, scanning electron microscopy, X-ray energy dispersion spectroscopy, Fourier transform infrared spectroscopy and thermal analysis. Reaction conditions of oleic acid with methanol and the viability of catalyst reuse were also investigated. A conversion of 97.2% was achieved under optimum esterification reaction conditions, employing 5% catalyst, 10 : 1 molar ratio of methanol to oleic acid, during 1.5 h at a temperature of 90 °C. After 4 reaction cycles, the catalyst preserved its efficiency at 66.3% conversion. The catalyst activity was evaluated in reactions using palmitic acid, soybean fatty acid distillate, palm fatty acid distillate, and coconut fatty acid distillate. The results demonstrate that the catalyst is applicable and efficient in esterification reactions of raw materials, containing different fatty acid compositions since different carbonized materials have varying abilities to combine acid groups. This work reveals the promising feasibility of using biomass generated in large quantities by the agroindustry for the development of a new heterogeneous acid catalyst for biodiesel production. In the present study, heterogeneous acid catalysts for fatty acid esterification reactions were synthesized using agro-industrial waste from murumuru kernel shells.![]()
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Affiliation(s)
- Ana Paula da Luz Corrêa
- Institute of Exact and Natural Sciences
- Graduate in Chemistry Program
- Laboratory of Catalysis and Oleochemical
- Federal University of Pará
- Belém
| | - Rafael Roberto Cardoso Bastos
- Institute of Exact and Natural Sciences
- Graduate in Chemistry Program
- Laboratory of Catalysis and Oleochemical
- Federal University of Pará
- Belém
| | - Geraldo Narciso da Rocha Filho
- Institute of Exact and Natural Sciences
- Graduate in Chemistry Program
- Laboratory of Catalysis and Oleochemical
- Federal University of Pará
- Belém
| | - José Roberto Zamian
- Institute of Exact and Natural Sciences
- Graduate in Chemistry Program
- Laboratory of Catalysis and Oleochemical
- Federal University of Pará
- Belém
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