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Zhang S, Ding X, Shang H, Song Y, Wang Y. Co-Production of Dimethyl Carbonate, Dimethoxymethane and Dimethyl Ether from Methanol: Process Design and Exergy Analysis. ENTROPY (BASEL, SWITZERLAND) 2022; 24:1438. [PMID: 37420459 DOI: 10.3390/e24101438] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/20/2022] [Revised: 09/26/2022] [Accepted: 10/06/2022] [Indexed: 07/09/2023]
Abstract
Dimethyl carbonate is an important green chemical that has been widely used in the chemical industry. In the production of dimethyl carbonate, methanol oxidative carbonylation has been studied, but the conversion ratio of dimethyl carbonate using this method is too low, and the subsequent separation requires a large amount of energy due to methanol and dimethyl carbonate being azeotrope. In this paper, the strategy of "reaction instead of separation" is proposed. Based on this strategy, a novel process is developed to combine the production of DMC with that of dimethoxymethane (DMM) and dimethyl ether (DME). The co-production process was simulated using Aspen Plus software, and the product purity was up to 99.9%. The exergy analysis of the co-production process and the existing process was carried out. The exergy destruction and exergy efficiency were compared with those of the existing production processes. The results show that the exergy destruction of the co-production process is about 276% less than that of the single-production processes, and the exergy efficiencies in the developed co-production process are significantly improved. The utility loads of the co-production process are significantly lower than that of the single-production process. The developed co-production process increases the methanol conversion ratio to 95%, with a reduced energy requirement. It is proved that the developed co-production process can provide an advantageous option over the existing processes with improved energy efficiency and material savings. The strategy of "reaction instead of separation" is feasible. A new strategy is proposed for azeotrope separation.
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Affiliation(s)
- Shuxing Zhang
- School of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130, China
| | - Xiaoshu Ding
- School of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130, China
| | - Helen Shang
- Bharti School of Engineering, Laurentian University, Sudbury, ON P3E 2C6, Canada
| | - Yucong Song
- School of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130, China
| | - Yanji Wang
- School of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130, China
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Recent Manganese Oxide Octahedral Molecular Sieves (OMS–2) with Isomorphically Substituted Cationic Dopants and Their Catalytic Applications. Catalysts 2021. [DOI: 10.3390/catal11101147] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2023] Open
Abstract
The present report describes the structural and physical–chemical variations of the potassium manganese oxide mineral, α–MnO2, which is a specific manganese octahedral molecular sieve (OMS) named cryptomelane (K–OMS–2), with different transition metal cations. We will describe some frequently used synthesis methods to obtain isomorphic substituted materials [M]–K–OMS–2 by replacing the original manganese cationic species in a controlled way. It is important to note that one of the main effects of doping is related to electronic environmental changes, as well as to an increase of oxygen species mobility, which is ultimately related to the creation of new vacancies. Given the interest and the importance of these materials, here, we collect the most recent advances in [M]–K–OMS–2 oxides (M = Ag, Ce, Mo, V, Nb, W, In, Zr and Ru) that have appeared in the literature during the last ten years, leaving aside other metal–doped [M]–K–OMS–2 oxides that have already been treated in previous reviews. Besides showing the most important structural and physic-chemical features of these oxides, we will highlight their applications in the field of degradation of pollutants, fine chemistry and electrocatalysis, and will suggest potential alternative applications.
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Gryboś J, Fedyna M, Legutko P, Leszczyński B, Janas J, Wach A, Szlachetko J, Yu X, Kotarba A, Zhao Z, Sojka Z. Mechanistic Insights into Oxygen Dynamics in Soot Combustion over Cryptomelane Catalysts in Tight and Loose Contact Modes via 18O 2/ 16O 2 Isotopic Variable Composition Measurements – A Hot Ring Model of the Catalyst Operation. ACS Catal 2021. [DOI: 10.1021/acscatal.1c02152] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Joanna Gryboś
- Faculty of Chemistry, Jagiellonian University, ul. Gronostajowa 2, Krakow 30-387, Poland
| | - Monika Fedyna
- Faculty of Chemistry, Jagiellonian University, ul. Gronostajowa 2, Krakow 30-387, Poland
| | - Piotr Legutko
- Faculty of Chemistry, Jagiellonian University, ul. Gronostajowa 2, Krakow 30-387, Poland
| | - Bartosz Leszczyński
- Faculty of Physics, Astronomy and Applied Computer Science, Jagiellonian University, Łojasiewicza 11, Krakow 30-348, Poland
| | - Janusz Janas
- Faculty of Chemistry, Jagiellonian University, ul. Gronostajowa 2, Krakow 30-387, Poland
| | - Anna Wach
- Institute of Nuclear Physics, Polish Academy of Sciences, ul. Radzikowskiego, 152, Krakow 31-342, Poland
| | - Jakub Szlachetko
- Institute of Nuclear Physics, Polish Academy of Sciences, ul. Radzikowskiego, 152, Krakow 31-342, Poland
| | - Xuehua Yu
- Institute of Catalysis for Energy and Environment, College of Chemistry and Chemical Engineering, Shenyang Normal University, Shenyang 110034, Liaoning, China
| | - Andrzej Kotarba
- Faculty of Chemistry, Jagiellonian University, ul. Gronostajowa 2, Krakow 30-387, Poland
| | - Zhen Zhao
- Institute of Catalysis for Energy and Environment, College of Chemistry and Chemical Engineering, Shenyang Normal University, Shenyang 110034, Liaoning, China
| | - Zbigniew Sojka
- Faculty of Chemistry, Jagiellonian University, ul. Gronostajowa 2, Krakow 30-387, Poland
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Soot Combustion over Niobium-Doped Cryptomelane (K-OMS-2) Nanorods—Redox State of Manganese and the Lattice Strain Control the Catalysts Performance. Catalysts 2020. [DOI: 10.3390/catal10121390] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
A series of Nb-doped (0–23 wt%) cryptomelane catalyst (Nb-K-OMS-2) was synthesized and thoroughly characterized by XRD, TEM/EDX, XRF, XPS, XAS, UV-Vis, and Raman techniques corroborated by the work function measurements. The obtained catalysts were tested for soot oxidation (Printex U) in model tight and loose contact modes. It was shown that the catalytic properties of the Nb-K-OMS-2 are controlled by the amount of Nb dopant in a strongly non-monotonous way. The introduction of niobium gives rise to the strain in the cryptomelane lattice, accompanied by significant Mn+3/Mn+4 ratio variations and concomitant work function changes. The isotopic exchange experiments revealed that the catalytic activity of the Nb-OMS-2 catalysts in soot combustion proceeds via the pathways, where both the activated suprafacial 18O and the surface 16O2− species participate together in the reaction. The niobium doping level controls the non-monotonous changes of the catalyst work function and the lattice strain, and variations of these parameters correlate well with the observed deSoot activity. To our best knowledge, the role of the lattice strain of the cryptomelane catalysts was documented for the first time in this study.
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