Tuning the gradient structure of highly breathable, permeable, directional water transport in bi-layered Janus fibrous membranes using electrospinning

A Self-Pumping Dressing with Multiple Liquid Transport Channels for Wound Microclimate Management

A microclimate with ventilation and proper wettability near the wound is vital for wound healing. In the case of pressure or absorption of large amounts of wound exudate, maintaining air circulation around the wound is currently a challenge for wound dressings. In this study, a novel self-pumping dressing (FAED) with multiple liquid transport channels is designed by combining a 3D spacer fabric, sodium alginate aerogel, and electrospun membrane. This unique structural design allows FAED to unidirectionally rapidly remove excess biofluid from the wound and transfer it through a special liquid transport channel to a liquid storage layer with a high absorption ratio. Importantly, the air circulation layer of FAED composed of liquid transport channels and spacer yarns provides excellent air permeability in both the horizontal (12.3 L min^-1 ) and vertical (272.02 mm s^-1 ) directions. Additionally, a lower compression modulus (0.14 MPa) and higher compression strength (0.15 MPa) enable the novel dressing to adapt to body contours and provide good supporting performance, as compared to foam dressings. Combined with its high biocompatibility, this unique dressing has significant potential for wound treatment and intensive care.

Recyclable Composite Membrane of Polydopamine and Graphene Oxide-Modified Polyacrylonitrile for Organic Dye Molecule and Heavy Metal Ion Removal

Developing efficient and recyclable membranes for water contaminant removal still remains a challenge in terms of practical applications. Herein, a recyclable membrane constituted of polyacrylonitrile-graphene and oxide-polydopamine was fabricated and demonstrated efficient adsorption capacities with respect to heavy metal ions (62.9 mg g^-1 of Cu²⁺ ion, CuSO₄ 50 mg L^-1) and organic dye molecules (306.7 mg g^-1 of methylene blue and 339.6 mg g^-1 of eriochrome black T, MB/EBT 50 mg L^-1). The polyacrylonitrile fibers provide the skeleton of the membrane, while the graphene oxide and polydopamine endow the membrane with hydrophilicity, which is favorable for the adsorption of pollutants in water. Benefitting from the protonation and deprotonation effects of graphene oxide and polydopamine, the obtained membrane demonstrated promotion of the selective adsorption or desorption of pollutant molecules. This guarantees that the adsorbed pollutant molecules can be desorbed promptly from the membrane through simple pH adjustment, ensuring the reusability of the membrane. After ten adsorption-desorption cycles, the membrane could still maintain a desirable adsorption capacity. In addition, compared with other, similar membranes reported, this composite membrane displays the highest mechanical stability. This work puts forward an alternative strategy for recyclable membrane design and expects to promote the utilization of membrane techniques in practical wastewater treatment.

Highly Breathable and Abrasion-Resistant Membranes with Micro-/Nano-Channels for Eco-Friendly Moisture-Wicking Medical Textiles

One-way water transport is a predominant feature of comfortable textiles used in daily life. However, shortcomings related to the textiles include their poor breathability and durability. In this study, low-cost and eco-friendly PLA/low-melt (polylactic acid) LMPLA-thermoplastic polyurethane (TPU) membranes were fabricated through a needle punch/hot press and electrospinning method. The micro-/nano-channels, used for the first time, endowed the composite membranes with robust, breathable, moisture-permeable, and abrasion-resistant performance. By varying the nano- layer thickness, the resulting 16-40 μm membranes exhibited excellent one-way water transport, robust breathability and moisture permeability, and good abrasion resistance. Nano-layer thickness was found to be a critical performance factor, balancing comfort and protection. These results may be useful for developing low-cost, eco-friendly, and versatile protective products for medical application.

Wicking fingering in electrospun membranes

Pronounced fingering of the waterfront is observed for in-plane wicking in thin, aligned electrospun fibrous membranes. We hypothesize that a perturbation in capillary pressure triggers the onset of fingering, which grows in a non-local manner based on the waterfront gradient. Vertical and horizontal wicking in thin electrospun membranes of poly(ethylene-co-vinyl alcohol) (EVOH) fibers with varying fiber alignment and degree of orientation is studied with backlight photography. A non-local transport model considering the gradient of the waterfront is developed, where fiber orientation is modeled with a correlated random field. The model shows that a transition from straight to highly fingered waterfront occurs during water uptake as observed in the experiment. The size and shape of the fingers depend on fiber orientation. Based on good model agreement, we show that, during wicking in thin electrospun membranes, fingering is initially triggered by a perturbation in capillary pressure caused by the underlying anisotropic and heterogeneous membrane structure which grows in a non-local manner depending on the waterfront gradient.

Superior Unidirectional Water Transport and Mechanically Stable 3D Orthogonal Woven Fabric for Human Body Moisture and Thermal Management

Unidirectional water transport performance is vital for maintaining human thermal and wet comfort in the field of garment materials. In this work, a 3D orthogonal woven fabric (3DOWF) with excellent one-way transport capacity and mechanical properties is developed via 3D weaving and plasma treatment. The 3DOWF consists of polyester yarns (first layer), cotton yarns (second layer), and viscose yarns (third layer) with successively enhanced water absorption capacity. This allows droplets to penetrate spontaneously from the hydrophobic layer to the hydrophilic layer but not vice versa. Moreover, the Coolmax yarn with the core suction effect in the Z-direction and the plasma-treated polyester of the 3DOWF are shown to efficiently speed up the water transport process. In particular, the water penetration rate of the 3DOWF reaches 25 µl s^-1 . In turn, the surface temperature after water absorption is increased by 2.6 °C compared with the cotton fabric, while the tensile strengths in the weft and warp directions of the 3DOWF are 49.62 and 18 MPa, respectively. These values represent the best insulation and mechanical characteristics thus far reported among unidirectional water transport fabrics. Therefore, the 3DOWF has great potential for use in watchbands, backpack belts, insoles, and other functional textiles.

Development of High-Sensitivity Piezoresistive Sensors Based on Highly Breathable Spacer Fabric with TPU/PPy/PDA Coating

In recent years, the research of flexible sensors has become a hot topic in the field of wearable technology, attracting the attention of many researchers. However, it is still a difficult challenge to prepare low-cost and high-performance flexible sensors by a simple process. Three-dimensional spacer fabric (SF) are the ideal substrate for flexible pressure sensors due to its good compression resilience and high permeability (5747.7 mm/s, approximately 10 times that of cotton). In this paper, Thermoplastic polyurethane/Polypyrrole/Polydopamine/Space Fabric (TPU/PPy/PDA/SF) composite fabrics were prepared in a simple in-situ polymerization method by sequentially coating polydopamine (PDA) and Polypyrrole (PPy) on the surface of SF, followed by spin-coating of different polymers (thermoplastic polyurethane (TPU), polydimethylsiloxane (PDMS) and Ecoflex) on the PPy/PDA/SF surface. The results showed that the TPU/PPy/PDA/SF pressure sensors prepared by spin-coating TPU at 900 rpm at a concentration of 0.3 mol of pyrrole monomer (py) and a polymerization time of 60 min have optimum sensing performance, a wide working range (0−10 kPa), high sensitivity (97.28 kPa−1), fast response (60 ms), good cycling stability (>500 cycles), and real-time motion monitoring of different parts of the body (e.g., arms and knees). The TPU/PPy/PDA/SF piezoresistive sensor with high sensitivity on a highly permeable spacer fabric base developed in this paper has promising applications in the field of health monitoring.

The High Flux of Superhydrophilic-Superhydrophobic Janus Membrane of cPVA-PVDF/PMMA/GO by Layer-By-Layer Electrospinning for High Efficiency Oil-Water Separation

A simple and novel strategy of superhydrophilic-superhydrophobic Janus membrane was provided here to deal with the increasingly serious oil-water separation problem, which has a very bad impact on environmental pollution and resource recycling. The Janus membrane of cPVA-PVDF/PMMA/GO with opposite hydrophilic and hydrophobic properties was prepared by layer-by-layer electrospinning. The structure of the Janus membrane is as follows: firstly, the mixed solution of polyvinylidene fluoride (PVDF), polymethylmethacrylate (PMMA) and graphene oxide (GO) was electrospun to form a hydrophobic layer, then polyvinyl alcohol (PVA) nanofiber was coated onto the hydrophobic membrane by layer-by-layer electrospinning to form a composite membrane, and finally, the composite membrane was crosslinked to obtain a Janus membrane. The addition of GO can significantly improve the hydrophobicity, mechanical strength and stability of the Janus membrane. In addition, the prepared Janus membrane still maintained good oil-water separation performance and its separation efficiency almost did not decrease after many oil-water separation experiments. The flux in the process of oil-water separation can reach 1909.9 L m⁻² h⁻¹, and the separation efficiency can reach 99.9%. This not only proves the separation effect of the nanocomposite membrane, but also shows its high stability and recyclability. The asymmetric Janus membrane shows good oil-water selectivity, which gives Janus membrane broad application prospects in many fields.

Nanoarchitectonics for Electrospun Membranes with Asymmetric Wettability

Membranes with asymmetric wettability have attracted significant interest by virtue of their unique transport characteristics and functionalities arising from different wetting behaviors of each membrane surface. The cross-sectional wettability distinction enables a membrane to realize directional liquid transport or multifunction integration, resulting in rapid advance in applications, such as moisture management, fog collection, oil-water separation, and membrane distillation. Compared with traditional homogeneous membranes, these membranes possess enhanced transport performance and higher separation efficiency owing to the synergistic or individual effects of asymmetric wettability. This Review covers the recent progress in fabrication, transport mechanisms, and applications of electrospun membranes with asymmetric wettability and provides a perspective on future development in this important area.

Asymmetric Mass Transport through Dense Heterogeneous Polymer Membranes: Fundamental Principles, Lessons from Nature, and Artificial Systems

Many organisms rely on directional water transport schemes for the purpose of water retention and collection. Directional transport of water and other fluids is also technologically relevant, for example to harvest water, in separation processes, packaging solutions, functional clothing, and many other applications. One strategy to promote mass transport along a preferential direction is to create compositionally asymmetric, multi-layered, or compositionally graded architectures. In recent years, the investigation of natural and artificial membranes based on this design has attracted growing interest and allowed researchers to develop a good understanding of how the properties of such membranes can be tailored to meet the demands of particular applications. Here a summary of theoretical works on mass transport through dense asymmetric membranes, comprehensive reviews of biological and artificial membranes featuring this design, and a discussion of applications, remaining questions, and opportunities are provided.

Resistance against Penetration of Electromagnetic Radiation for Ultra-light Cu/Ni-Coated Polyester Fibrous Materials

Resistance against penetration of various rays including electromagnetic waves (EM), infrared rays (IR), and ultraviolet rays (UV) has been realized by using copper (Cu)-coated fabrics. However, the corrosion of the Cu on coated fabrics influenced the shielding effectiveness of the various rays. Besides, the metal-coated fabrics have high density and are unbreathable. This work aims to solve the problem by incorporating nickel (Ni) into the Cu coating on the ultra-light polyester fibrous materials (Milife® composite nonwoven fabric-10 g/m2, abbreviation Milife) via electroless plating. The electromagnetic interference (EMI), IR test, ultraviolet protection factor (UPF), water contact angle, and air permeability of the Cu/Ni-coated Milife fabric were measured. All the samples were assumed as ultra-light and breathable by obtaining the similar fabric density (~10.57 g/m2) and large air permeability (600-1050 mm/s). The Cu/Ni deposition on the Milife fabrics only covered the fibers. The EM shielding effectiveness (SE) decreased from 26 to 20 dB, the IR reflectance (Rinfrared) decreased from 0.570 to 0.473 with increasing wNi from 0 to 19.5 wt %, while the wNi improved the UPF from 9 to 48. Besides, addition of Ni changed the Cu/Ni-coated Milife fabric from hydrophilicity to the hydrophobicity by observing WCA from 77.7° to 114°.