Novel waterborne polyurethanes containing long-chain alkanes: their synthesis and application to water repellency

Preparation and Properties of GMS/HTSF-Modified Waterborne Polyurethane Fluorine-Free Waterproof and Breathable Film

Developing a fluorine-free, durable, high-performance waterproof breathable film for fabrics remains a formidable challenge. In this paper, a strategy for the preparation of fluorine-free, durable, and high-efficiency fabric waterproof and breathable membranes using glyceryl monostearate (GMS)/double-ended hydroxy silicone oil (HTSF)-modified waterborne polyurethane was proposed. The orderly orientation of GMS and HTSF gives the fabric excellent water-repellent properties, and the polyurethane macromolecular chain ensures strong adhesion of long-chain alkanes and silicones to the fabric surface. In this paper, the effects of different GMS contents on the stability, chemical structure, particle size, viscosity, water absorption performance, surface morphology, and XPS of a waterborne polyurethane fluorine-free waterproof and breathable membrane (GHWPU) were studied. At the same time, the application properties of GHWPU-treated fabrics, such as waterproof performance, antifouling performance, surface energy, morphology, and air permeability, were discussed. Through the analysis of SEM and XPS, it was found that the folds on the surface of the film were more and more orderly with the increasing content of GMS, and this orderly distribution of water-repellent groups endowed the film with excellent water-repellent ability. When the GMS content was 28 wt %, the finished fabrics had excellent comprehensive properties such as static contact angle of 141.6°, hydrostatic pressure of 96.7 KPa, resistance to more than 30 washes, and air permeability of 119.3 mm/s.

Enhancing Textile Water Repellency with Octadecyltrichlorosilane (OTS) and Hollow Silica Nanoparticles

Superhydrophobic coatings have attracted substantial attention owing to their potential application in various industries. Conventional textiles used in daily life are prone to staining with water and household liquids, necessitating the development of water-repellent and stain-resistant coatings. In this study, we fabricated a highly water-repellent superhydrophobic PET fabric by using an eco-friendly water-based coating process. Fluorine-free octadecyltrichlorosilane (OTS) solutions with various wt.% of hollow silica (HS) nanoparticles were used to produce a superhydrophobic surface via a facile dip coating method. Our findings revealed that the incorporation of HS nanoparticles substantially increased the water contact angle, with higher concentrations resulting in enhanced water repellency and increased surface roughness. The treated fabrics had a remarkable water contact angle of 152.4° ± 0.8°, demonstrating their superhydrophobic fiber surface. In addition, the durability of these superhydrophobic properties was investigated via a laundry procedure, which showed that the fabrics maintained their water repellency even after 20 laundering cycles. EDX and XRD analyses confirmed that the morphological evaluations did not reveal any substantial structural alterations. Significantly, the fibers maintained their strength and durability throughout the testing, enduring only minor hollow SiO2 nanoparticle loss. This eco-friendly and cost-effective method holds great potential for application in apparel and other industries, offering an effective solution to resist water stains and improve performance in various contexts.

Self-Healing and Reprocessable Terpene Polysiloxane-Based Poly(thiourethane-urethane) Material with Reversible Thiourethane Bonds

Polyurethane materials will come into contact with different solvents in daily life, and at the same time, they will be subject to different degrees of collision, wear and tear. Failure to take corresponding preventative or reparative measures will result in a waste of resources and an increase in costs. To this end, we prepared a novel polysiloxane with isobornyl acrylate and thiol groups as side groups, which was further used in the preparation of poly(thiourethane-urethane) materials. Thiourethane bonds generated by the click reaction of thiol groups with isocyanates endow poly(thiourethane-urethane) materials with the ability to heal and reprocess. Isobornyl acrylate with a large sterically hindered rigid ring promotes segment migration, accelerating the exchange of thiourethane bonds, which is beneficial to the recycling of materials. These results not only promote the development of terpene derivative-based polysiloxanes but also show the great potential of thiourethane as a dynamic covalent bond in the field of polymer reprocessing and healing.

Super-Hydrophobicity of Polyester Fabrics Driven by Functional Sustainable Fluorine-Free Silane-Based Coatings

Polyester fibers are widely employed in a multitude of sectors and applications from the technical textiles to everyday life thanks to their durability, strength, and flexibility. Despite these advantages, polyester lacks in dyeability, adhesion of coating, hydrophilicity, and it is characterized by a low wettability respect to natural fibers. On this regard, beyond the harmful hydrophobic textile finishings of polyester fabrics containing fluorine-compounds, and in order to avoid pre-treatments, such as laser irradiation to improve their surface properties, research is moving towards the development of fluorine-free and safer coatings. In this work, the (3-glycidyloxypropyl)trimethoxysilane (GPTMS) and various long alkyl-chain alkoxysilanes were employed for the fabrication in the presence of a catalyst of a water-based superhydrophobic finishing for polyester fabrics with a simple sol-gel, non-fluorinated, sustainable approach and the dip-pad-dry-cure method. The finished polyester fabrics surface properties were investigated by static and dynamic water repellency tests. Additionally, the resistance to common water-based liquids, abrasion resistance, moisture adsorption, and air permeability measurements were performed. Scanning electron microscopy was employed to examine the micro- and nano-morphology of the functionalized polyester fabrics surfaces. The obtained superhydrophobic finishings displayed high water-based stain resistance as well as good hydrophobicity after different cycles of abrasion.

Synthesis and Characterization of Environmentally-Friendly Self-Matting Waterborne Polyurethane Coatings

A series of self-matting waterborne polyurethanes (WPUs) were successfully prepared by introducing hydrophilic units into both soft and hard segments. By employing a polycaprolactone polyol containing carboxylate groups within the polymer chains to provide hydrophilicity directly, the matting performance of WPU films was greatly improved. The chemical structures of the WPU resins were confirmed by FTIR spectroscopy, and the morphology of WPU films was observed by SEM. The parameters of WPU preparation were investigated in detail. It was found that the surface gloss of WPU films as well as the particle sizes of WPU dispersions were closely associated with the content of hydrophilic units. As the content of carboxylates or sulfonates increased, the particle sizes of WPU decreased, while the gloss increased gradually. When the particle sizes of dispersions were greater than 3 μm, the gloss of WPU films coated on a leather surface was lower than 1. The results of TG showed that, the initial decomposition temperatures of WPU films were higher than 280 °C, which indicated these films also had good thermal stability. The prepared self-matting WPU coatings would have potential application prospects in the field of leather finishing.