Preparation and optimization of activated nano-carbon production using physical activation by water steam from agricultural wastes

Activated carbons-preparation, characterization and their application in CO2 capture: A review

In this paper, we provide a comprehensive review of the latest research trends in terms of the preparation, and characteristics of activated carbons regarding CO2 adsorption applications, with a special focus on future investigation paths. The reported current research trends are primarily closely related to the synthesis conditions (carbonization and physical or chemical activation process), to develop the microporosity and surface area, which are the most important factors affecting the effectiveness of adsorption. Furthermore, we emphasized the importance of regeneration techniques as a factor determining the actual technological and economic suitability of a given material for CO2 capture application. Consequently, this work provides a summary and potential directions for the development of activated carbons (AC). We attempt to create a thorough theoretical foundation for activated carbons while also focusing on identifying and specific statements of the most relevant ongoing research scope that might be advantageous to progress and pursue in the coming years.

Fabrication of spirulina based activated carbons for wastewater treatment

The lack of safe drinking water is among the main problems to be faced by many areas of the world due to climate change, unrestrained population increases, and unsustainable usage of water sources. Therefore, research projects focusing on water quality, pollution, and control for sustainable water sources are in high demand to manage any unexpected changes in water sources. Drinking water sources may be contaminated with organic and inorganic chemicals, disinfection by-products, and microorganisms. Different treatment processes to remove these contaminants from water may be limited because of their high costs and time-consuming or require a multiple-barrier approach to improving performance. Therefore, there is a great need to develop an effective process for removing impurities. The primary objective of this study is to assess the effectiveness of algae-based activated carbons and develop a unique, low-cost sustainable process for wastewater treatment. Activated carbons were produced from pelletised algae powder using carbonisation and chemical activation. Chemical activation was carried out with calcium chloride (CaCl2) and zinc chloride (ZnCl2) as chemical agents. Furthermore, Brunauer-Emmett-Teller (BET) along with scanning electron microscopy (SEM) techniques were used to analyse the morphology, surface area, as well as the porosity of the prepared activated carbons to build a water column filter. Based on the results, algae-based carbon with CaCl2 activation provided a better surface area (197.7486 m2/g) and cumulative pore volume (0.105284 cm3/g). The filtration process using algae-based activated carbon can be a promising technique for water treatment with some further improvement and modifications.

Utilization of carbon-based nanomaterials for wastewater treatment and biogas enhancement: A state-of-the-art review

The management of environmental pollution and carbon dioxide (CO2) emissions is a challenge that has spurred increased research interest in determining sustainable alternatives to decrease biowaste. This state-of-the-art review aimed to describe the preparation and utilization of carbon-based nanomaterials (CNM) for biogas enhancement and wastewater contaminant (dyes, color, and dust particles) removal. The novelty of this review is that we elucidated that the performance of CNMs in the anaerobic digestion (AD) varies from one system to another. In addition, this review revealed that increasing the pyrolysis temperature can facilitate the transition from one CNM type to another and outlined the methods that can be used to develop CNMs, including arc discharge, chemical exfoliation, and laser ablation. In addition, this study showed that methane (CH4) yield can be slightly increased (e.g. from 33.6% to 60.89%) depending on certain CNM factors, including its type, concentration, and feedstock. Temperature is a fundamental factor involved in the method and carbon sources used for CNM synthesis. This review determined that graphene oxide is not a good additive for biogas and CH4 yield improvement compared with other types of CNM, such as graphene and carbon nanotubes. The efficacy of CNMs in wastewater treatment depends on the temperature and pH of the solution. Therefore, CNMs are good adsorbents for wastewater contaminant removal and are a promising alternative for CO2 emissions reduction. Further research is necessary to determine the relationship between CNM synthesis and preparation costs while accounting for other factors such as gas flow, feedstock, consumption time, and energy consumption.

Sugarcane bagasse-derived granular activated carbon hybridized with ash in bio-based alginate/gelatin polymer matrix for methylene blue adsorption

Sugarcane bagasse (SCB) and sugarcane bagasse ash (SCB-ash) are major agricultural residues from sugar processing industries in Thailand. In this study, SCB-derived activated carbon (SCBAC) with the optimum surface area of 489 m2/g was prepared by steam activation at 900 °C for 1 h. Hybrid granular activated carbons (GACs) were successfully developed by mixing SCBAC with bio-based polymers, alginate and gelatin, at the weight ratio of 3:1 for methylene blue (MB) adsorption. SCB-ash, which was additionally mixed in the GACs, could significantly increase compressive strength of the GACs, but decrease their surface areas and MB adsorption efficiencies. An existence of gelatin up to 30 wt% in the polymer matrix of the GACs showed a slight increase in swelling degree and iodine number, but could not enhance bead strength and MB adsorption efficiency due to its relatively lower bulk density and specific surface area. Maximum MB adsorption capacities of the GACs were found at 290-403 mg/g under this study's experimental condition. MB adsorption efficiencies at above 90 % with no deformation of all of the selected SCB hybrid GACs were finally confirmed after seven consecutive adsorption-desorption cycles using a simple regeneration with ethanol.

Adsorption and mechanism study for phenol removal by 10% CO2 activated bio-char after acid or alkali pretreatment

The development of an efficient bio-char used to remove phenol from wastewater holds great importance for environmental protection. In this work, wheat straw bio-char (BC) was acid-washed by HF and activated at 900 °C with 10% CO2 to obtain bio-char (B-Ⅲ-0.1D900). Adsorption experiments revealed that B-Ⅲ-0.1D900 achieved a remarkable phenol removal efficiency of 90% within 40 min. Despite its relatively low specific surface area of 492.60 m2/g, it exhibited a high maximum adsorption capacity of 471.16 mg/g. Furthermore, B-Ⅲ-0.1D900 demonstrated a good regeneration capacity for at least three cycles (90.71%, 87.54%, 84.36%). It has been discovered that HF washing, which removes AAEM and exposes unsaturated functional groups, constitutes one of the essential prerequisites for enhancing CO2 activation efficiency at high temperatures. After 10% CO2 activation, the mesoporous structure exhibited substantial development, facilitating enhanced phenol infiltration into the pores when compared to untreated BC. The increased branching of the bio-char culminated in a more complete aromatic system, which enhances the π-π forces between the bio-char and the phenol. The presence of tertiary alcohol structure enhances the hydrogen bonding forces, thereby promoting intermolecular multilayer adsorption of phenol. With the combination of various forces, B-Ⅲ-0.1D900 has a good removal capacity for phenol. This work provides valuable insights into the adsorption of organic pollutants using activated bio-char.

Recent progresses, challenges, and opportunities of carbon-based materials applied in heavy metal polluted soil remediation

The application of carbon-based materials (CBMs) for heavy metal polluted soil remediation has gained growing interest due to their versatile properties and excellent remediation performance. Although the progresses on applications of CBMs in removing heavy metal from aqueous solution and their corresponding mechanisms were well known, comprehensive review on applications of CBMs in heavy metal polluted soil remediation were less identified. Therefore, this review provided insights into advanced progresses on utilization of typical CBMs including biochar, activated carbon, graphene, graphene oxide, carbon nanotubes, and carbon black for heavy metal polluted soil remediation. The mechanisms of CBM remediation of heavy metals in soil were summarized, mainly including physical adsorption, precipitation, complexation, electrostatic interaction, and cationic-π coordination. The key factors affecting the remediation effect include soil pH, organic matter, minerals, microorganisms, coexisting ions, moisture, and material size. Disadvantages of CBMs were also included, such as: potential health risks, high cost, and difficulty in achieving co-passivation of anions and cations. This work will contribute to our understanding of current research advances, challenges, and opportunities for CBMs remediation of heavy metal-contaminated soils.

Colloidal stability of nanosized activated carbon in aquatic systems: Effects of pH, electrolytes, and macromolecules

Nanosized activated carbon (NAC) is a novel adsorbent with great potential for water reclamation. However, its transport and reactivity in aqueous environments may be greatly affected by its stability against aggregation. This study investigated the colloidal stability of NAC in model aqueous systems with broad background solution chemistries including 7 electrolytes (NaCl, NaNO₃, Na₂SO₄, KCl, CaCl₂, MgCl₂, and BaCl₂), pH 4-9, and 6 macromolecules (humic acid (HA), fulvic acid (FA), cellulose (CEL), bovine serum albumin (BSA), alginate (ALG), and extracellular polymeric substance (EPS)), along with natural water samples collected from pristine to polluted rivers. The results showed that higher solution pH stabilized NAC by raising the critical coagulation concentration from 28 to 590 mM NaCl. Increased cation concentration destabilized NAC by charge screening, with the cationic influence following Ba²⁺ > Ca²⁺ > Mg²⁺ >> Na⁺ > K⁺. Its aggregation behavior could be predicted with the Derjaguin-Landau-Verwey-Overbeek (DLVO) theory with a Hamaker constant (A_CWC) of 4.3 × 10^-20 J. The presence of macromolecules stabilized NAC in NaCl solution and most CaCl₂ solution following EPS > BSA > CEL > HA > FA > ALG, due largely to enhanced electrical repulsion and steric hindrance originated from adsorbed macromolecules. However, ALG and HA strongly destabilized NAC via cation bridging at high Ca²⁺ concentrations. Approximately half of NAC particles remained stably suspended for ∼10 d in neutral freshwater samples. The results demonstrated the complex effects of water chemistry on fate and transport of NAC in aquatic environments.

Removal of Cationic Organic Dye from Aqueous Solution by Chemical and Pyrolysis Activated Ulva lactuca

Ulva lactuca has been used to remove many toxic substances from industrial wastewater. In the present study we tried to optimize the efficiency of U. lactuca as an adsorbent of methylene blue (MB) in aqueous solution. U. lactuca was chemically treated with sulfuric acid (UL-H) and sodium hydroxide (UL-OH) and by a slow pyrolysis process (carbonization process) at high temperature T = 600 °C (UL-T) and compared to the nonactive Ulva (UL-NA) and the water insoluble substance (UL-WIS). Several spectroscopic analyses were carried out to detect the biosorption mechanisms of Ulva to remove MB in solution. The effects of different parameters on the adsorption process were studied, i.e., pH (2–10), mass concentration (1–10 g L−1), and contact time (0–120 min). The results showed that the best adsorption of MB by Ulva was at pH = 8, with 5 g L−1 of biomass at 75 min; the best adsorption capacity was 625.0 mg g−1 for UL-OH, which was able to remove more than 89% of MB compared to UL-T, whose removal rate did not exceed 5%. Fourier-transform infrared spectroscopy (FTIR), energy-dispersive X-ray spectroscopy (EDX), and scanning electron microscopy (SEM) indicated the presence of oxygenated functional groups with a highly porous surface. The kinetic studies confirmed that the majority of treatments follow the pseudo-second-order type. The mathematical models showed that Langmuir model is favorable to UL-OH, UL-WIS, and UL-NA. According to the experimental results, the primary treatment for U. lactuca is a promising environmentally friendly method and an economical strategy for removing MB from aqueous solution. This method can help address the growing demand for adsorbents used in environmental protection processes and the resultant increase in their price.

Recent advances in the applications of nano-agrochemicals for sustainable agricultural development

Modern agricultural practices have triggered the process of agricultural pollution. This process can cause the degradation of eco-systems, land, and environment owing to the modern-day by-products of agriculture. The substantial use of chemical fertilizers, pesticides, and, contaminated water for irrigation cause further damage to agriculture. The current scenario of the agriculture and food sector has therefore become unsustainable. Nanotechnology has provided innovative and resourceful frontiers to the agriculture sector by contributing practical applications in conventional agricultural ways and practices. There is a large possibility that agri-nanotechnology can have a significant impact on the sustainable agriculture and crop growth. Recent research has shown the potential of nanotechnology in improving the agriculture sector by enhancing the efficiency of agricultural inputs and providing solutions to agricultural problems for improving food productivity and security. The prospective use of nanoscale agrochemicals such as nanofertilizers, nanopesticides, nanosensors, and nanoformulations in agriculture has transformed traditional agro-practices, making them more sustainable and efficient. However, the application of these nano-products in real field situations raises concern about nanomaterial safety, exposure levels, and toxicological repercussions to the environment and human health. The present review gives an insight into recent advancements in nanotechnology-based agrochemicals that have revolutionized the agriculture sector. Further, the implementation barriers related to the nanomaterial use in agriculture, their commercialization potential, and the need for policy regulations to assess possible nano-agricultural risks are also discussed.

Single-bubble EHD behavior into water two-phase flow under electric-field stress and gravitational acceleration using PFM

In this study, single-bubble electro-hydrodynamic effects on the two-phase laminar flow of water under electric field stress are investigated using numerical modeling. A 2D axisymmetric model is also developed to study the growth and departure of a single bubble. The phase-field method is applied to track the interphase between liquid and gas. The growth of the attached vapor bubble nucleus to a superheat at 7.0 °C and 8.5 °C are evaluated with 50° and 90° contact angles. The results show that the enhancement of the contact angle changes the velocity and temperature fields around the bubble. It is observed that the growing size and base of the bubble is increased with increasing the wall superheat, but the bubble departure diameter and time are decreased. The electric field results in raising the number of detached bubbles from the superheat at a certain time interval but decreasing the bubbles departure size. Additionally, the formation of stretched bubbles enhances the rate of heat flux and there is a non-linear relationship between the applied voltage and heat flux.

Valorization of the poultry litter through wet torrefaction and different activation treatments

The increase in volume in bio-waste is inseparable from the production of biomass derived commodities. To reduce the use of conventional resources, the valorization of waste streams is gaining importance, and the valorisation of poultry litter fits perfectly into such scheme. This study shows a possible valorization of wet torrefied (300 °C) poultry litter (WTPL) through activation and its further use as a fertilizer, and as a wastewater micro-pollutant absorbent. The WTPL was activated thermally, physically (CO2) and chemically (KOH) at two different temperatures (600 °C and 800 °C) and 30 min residence time. The properties of ACs were evaluated based on results of the elemental and proximate analysis, suspension pH measurement, ICP-OES, FT-IR, N2 and CO2 adsorption and quantity of absorbed methylene blue (MB). The yields in thermal and physical ACs were comparable, but much higher than ACs from chemical activation (c.a. 50% and 15% at 600 °C and c.a. 47% and 6.5% at 800 °C). The thermal and physical ACs showed good suitability for application as a fertilizer due to their high macro- and micro-nutrients and low heavy metals concentration. Carbons activated with KOH proved their usefulness as wastewater pollutant absorbers through high MB's absorption (675.8 mg/g for 600 °C and 872.8 mg/g for 800 °C). Results state that the valorization of PL through activation is possible, and the selection of the activation method affects the final application of obtained material.

Design, Cost Estimation and Sensitivity Analysis for a Production Process of Activated Carbon from Waste Nutshells by Physical Activation

A conceptual design of an industrial production plant for activated carbon was developed to process 31.25 tons/day of industrial waste nutshells as the raw material and produce 6.6 ton/day of activated carbon using steam as an activation agent. The design considered the cost of the main equipment, the purchase price of the nutshells, basic services, and operation. A sensitivity analysis was developed, considering the price of the finished product and the volume of raw material processing varied up to ±25%. Furthermore, the total annual cost of the product was determined based on the production of 2100 tons/year of activated carbon. Two cash flows were developed and projected to periods of 10 years and 15 years of production, using a tax rate of 27%, a low discount rate (LDR) of 10% per year, and without external financing. For a 10-year production project, the net present value (NPV) was USD 2,785,624, the internal return rate (IRR) 21%, the return on investment (ROI) 25%, and the discounted payback period (DPP) after the fifth year. Considering a project with 15 years of production, the NPV was USD 4,519,482, the IRR at 23%, the ROI 24%, and the DPP after the fifth year of production.

Effect of Almond Shell Waste on Physicochemical Properties of Polyester-Based Biocomposites

Polyester-based biocomposites containing INZEA F2® biopolymer and almond shell powder (ASP) at 10 and 25 wt % contents with and without two different compatibilizers, maleinized linseed oil and Joncryl ADR 4400®, were prepared by melt blending in an extruder, followed by injection molding. The effect of fine (125-250 m) and coarse (500-1000 m) milling sizes of ASP was also evaluated. An improvement in elastic modulus was observed with the addition of< both fine and coarse ASP at 25 wt %. The addition of maleinized linseed oil and Joncryl ADR 4400 produced some compatibilizing effect at low filler contents while biocomposites with a higher amount of ASP still presented some gaps at the interface by field emission scanning electron microscopy. Some decrease in thermal stability was shown which was related to the relatively low thermal stability and disintegration of the lignocellulosic filler. The added modifiers provided some enhanced thermal resistance to the final biocomposites. Thermal analysis by differential scanning calorimetry and thermogravimetric analysis suggested the presence of two different polyesters in the polymer matrix, with one of them showing full disintegration after 28 and 90 days for biocomposites containing 25 and 10 wt %, respectively, under composting conditions. The developed biocomposites have been shown to be potential polyester-based matrices for use as compostable materials at high filler contents.