Understanding the role of hollow sub-surface structures in reducing ice adhesion strength

On the Durability of Icephobic Coatings: A Review

Ice formation and accumulation on surfaces has a negative impact in many different sectors and can even represent a potential danger. In this review, the latest advances and trends in icephobic coatings focusing on the importance of their durability are discussed, in an attempt to pave the roadmap from the lab to engineering applications. An icephobic material is expected to lower the ice adhesion strength, delay freezing time or temperature, promote the bouncing of a supercooled drop at subzero temperatures and/or reduce the ice accretion rate. To better understand what is more important for specific icing conditions, the different types of ice that can be formed in nature are summarized. Similarly, the alternative methods to evaluate the durability are reviewed, as this is key to properly selecting the method and parameters to ensure the coating is durable enough for a given application. Finally, the different types of icephobic surfaces available to date are considered, highlighting the strategies to enhance their durability, as this is the factor limiting the commercial applicability of icephobic coatings.

Robust Anti-Icing Surfaces Based on Dual Functionality─Microstructurally-Induced Ice Shedding with Superimposed Nanostructurally-Enhanced Water Shedding

Research into anti-icing surfaces often conflates the two separate problems of ice accumulation: water adhesion and ice adhesion. The body feathers of perpetually ice-free penguins are very good natural examples of anti-icing surfaces, which use two different mitigation strategies for the two disparate problems. Herein, we mimic the form of the feather's wire-like structure, which is decorated with superimposed nanogrooves by laser micromachining fine woven wire cloths. Post-processing techniques also allow us to isolate the role of surface chemistry by creating both hydrophilic and hydrophobic versions of the synthetic anti-icing surfaces. Our results show that water-shedding and ice-shedding characteristics are indeed derived from different physical functions of the hierarchical structure. The microstructure of the woven wire cloth leads to facile interfacial cracking and therefore extremely low ice adhesion strengths; the superimposed laser-induced periodic surface structures with hydrophobic surface chemistry lead to water shedding. Our work shows that by first taking a fracture mechanics approach to designing the ice-shedding function, a robust anti-icing surface can be engineered by separately designing the water-shedding functions.

Leveraging Solidification Dynamics to Design Robust Ice-Shedding Surfaces

The adhesion of ice to external surfaces is an important challenge in many industries. This has sparked much research into fabricating surfaces with low ice adhesion strengths. Our novel approach to designing ice-shedding surfaces leverages the dynamics of water solidification to induce beneficial stress concentrations throughout the iced interface. We have chosen a bare woven metal wire cloth substrate to demonstrate these principles. The pore geometries of the wire cloths lead to stress concentrations upon freezing and expansion of the water/ice, while their microstructural topography allows for facile crack opening. We have discovered that by leveraging knowledge of the underlying physical processes involved in ice formation and delamination, we can engineer a robust metal surface to have an extremely low ice adhesion strength (12.5 kPa) without using chemical coatings.

Facile Preparation of Robust Superhydrophobic/Superoleophilic TiO2-Decorated Polyvinyl Alcohol Sponge for Efficient Oil/Water Separation

Oily wastewater and oil spills pose a threat to the environment and human health, and porous sponge materials are highly desired for oil/water separation. Herein, we design a new superhydrophobic/superoleophilic TiO₂-decorated polyvinyl alcohol (PVA) sponge material for efficient oil/water separation. The TiO₂-PVA sponge is obtained by firmly anchoring TiO₂ nanoparticles onto the skeleton surface of pristine PVA sponge via the cross-linking reactions between TiO₂ nanoparticles and H₃BO₃ and KH550, followed by the chemical modification of 1H,1H,2H,2H-perfluorodecyltrichlorosilane. The as-prepared TiO₂-PVA sponge shows a high water contact angle of 157° (a sliding angle of 5.5°) and an oil contact angle of ∼0°, showing excellent superhydrophobicity and superoleophilicity. The TiO₂-PVA sponge exhibits excellent chemical stability, thermal stability, and mechanical durability in terms of immersing it in the corrosive solutions and solvents, boiling it in water, and the sandpaper abrasion test. Moreover, the as-prepared TiO₂-PVA sponge possesses excellent absorption capacity of oils or organic solvents ranging from 4.3 to 13.6 times its own weight. More importantly, the as-prepared TiO₂-PVA sponge can separate carbon tetrachloride from the oil-water mixture with a separation efficiency of 97.8% with the aid of gravity and maintains a separation efficiency of 96.5% even after 15 cyclic oil/water separation processes. Therefore, the rationally designed superhydrophobic/superoleophilic TiO₂-PVA sponge shows great potential in practical applications of dealing with oily wastewater and oil spills.

Ice Dendrite Growth Atop a Frozen Drop under Natural Convection Conditions

Condensation frosting is a type of icing encountered ubiquitously in our daily lives. Understanding the dynamics of condensation frosting is essential in developing effective technologies to suppress frost accretions that compromise heat transfer and system integrity. Here, we present an experimental study on ice dendrite growth atop a single frozen drop, an important step affecting the subsequent frosting process, and the properties of fully-developed frost layers. We evaluate the effect of natural convection by comparing the growth dynamics of ice dendrites on the surface of a frozen drop with three different orientations with respect to gravity. The results show that both the average deposition rate and its spatial variations are profoundly altered by surface orientations. Such behavior is confirmed by a numerical simulation, showing how gravity-assisted (hindered) vapor diffusion yields the deposition outcomes. These findings benefit the optimization of anti-/de- frosting technologies and the rational design of heat exchangers.

Rationally Regulating the Mechanical Performance of Porous PDMS Coatings for the Enhanced Icephobicity toward Large-Scale Ice

Ice accumulation on various surfaces in low-temperature and high-humidity environments is still a major challenge for several engineering applications. Herein, we fabricated a kind of PDMS coating with the introduction of porous structures under the surface by a two-step curing and phase separation method. The coatings with no further surface modification showed good hydrophobicity and icephobicity, and the typical ice adhesion strength was down to 40 kPa with a water contact angle of 116.5°. More than that, the porous PDMS coatings showed extraordinary icephobicity, especially toward large-scale ice (>10 cm²). In this case, the large-scale ice layer can be rapidly removed under a small external deicing force in a form of interface crack propagation rather than whole direct fracture. It was confirmed that by regulating the pore size and porosity of PDMS coatings properly, the stiffness mismatch between coatings and ice can be controlled to induce the initiation of interfacial cracks. On this basis, under the condition of a large-scale icing area, a small external deicing force can cause an increased surface stress concentration, and the formed interface cracks can propagate quickly, resulting in the ice layer falling off easily. In addition, under the influence of the size effect, ice can be removed without an additional force, and the minimum external force (per unit width) can be only 60 N/cm. This paper proposes that prefabricating a large number of microcracks at the interface can significantly weaken the bonding between ice and coatings, that is, reduce the fracture toughness. The new coatings have a remarkable effect toward large-scale icing.

Enhanced Surface Icephobicity on an Elastic Substrate

Ice accumulation on exposed surfaces is unavoidable as time elapses and the temperature decreases sufficiently. To mitigate icing problems, various types of icephobic substrates have been rationally designed, including superhydrophobic substrates (SHSs), aqueous lubricating layers, organic lubricating layers, organogels, polyelectrolyte brush layers, electrolyte-based hydrogels, elastic substrates, and multicrack initiator-promoted surfaces. Among these surfaces, elastic substrates show excellent enhanced surface icephobicity during dynamic processes (i.e., water-impacting and de-icing tests). Herein, we summarize recent progress in elastic icephobic substrates and discuss the reasons that surface icephobicity can be enhanced on elastic substrates in terms of enhanced water repellency and further lowering the ice adhesion strength. For enhanced water repellency, we focus on reducing the contact time of water impacting such that water droplets can be easily shed from an elastic substrate before ice occurs. Reducing the contact time of water impacting various substrates (i.e., micro/nanostructured rigid SHSs, macrotextured rigid SHSs, and elastic SHSs) is discussed, followed by exploring their mechanisms. We argue that the ice adhesion strength can be further lowered on an elastic substrate by rationally tuning the elastic modulus and surface textures (i.e., surface textured and hollow subsurface textured) and combining elastic substrate with other passive anti-icing strategies (or functioning passive icephobic substrates with an electrothermal or photothermal stimulus). In short, the introduction of an elastic substrate into a passive or active icephobicity surface opens an avenue toward designing a versatile icephobic surface, providing great potential for outdoor anti-icing applications.

Design of Icephobic Surfaces by Lowering Ice Adhesion Strength: A Mini Review

Ice accretion can lead to severe consequences in daily life and sometimes catastrophic events. To mitigate the hazard of icing, passive icephobic surfaces have drawn widespread attentions because of their abilities in repelling incoming water droplets, suppressing ice nucleation and/or lowering ice adhesion strength. As time elapses and temperature lowers sufficiently, ice accretion becomes inevitable, and a realistic roadmap to surface icephobicity for various outdoor anti-icing applications is to live with ice but with the lowest ice adhesion strength. In this review, surfaces with icephobicity are critically categorized into smooth surfaces, textured surfaces, slippery surfaces and sub-surface textured surfaces, and discussed in terms of theoretical limit, current status and perspectives. Particular attention is paid to multiple passive anti-icing strategies combined approaches as proposed on the basis of icephobic surfaces. Correlating the current strategies with one another will promote understanding of the key parameters in lowering ice adhesion strength. Finally, we provide remarks on the rational design of state-of-the-art icephobic surfaces with low ice adhesion strength.

Anisotropic Ice Adhesion of Micro-Nano-Structured Metal Surface by a Femtosecond Laser

The icephobic materials induced using micro-nano-structured surfaces have aroused great attention for promising applications. Previously, the characterization of ice adhesion of icephobic materials by shear force is usually performed without direction discrimination along the surface whatever the surface is anisotropic or not. In this work, we studied the direction-dependent ice adhesion strength on groove-shaped micro-nano-structured aluminum alloy surfaces formed using a femtosecond laser. It is found that the ice adhesion strength on the surfaces exhibits anisotropy, which corresponds to a smaller ice adhesion strength in the direction parallel to the groove than that orthogonal to the groove. Furthermore, it is found that the ice adhesion strength decreases with the increase in groove width in the orthogonal direction, while it does not change much in the parallel direction. The anisotropic ice adhesion strength is attributed to the change of wettability and morphology in the two directions. The findings in this work suggest that anisotropic ice adhesion should be fully considered when designing an icephobic micro-nano-structured metal structure, which is of great significance to the characterization and application of icephobic materials.

Effects of frost formation on the ice adhesion of micro-nano structure metal surface by femtosecond laser

In this work, we study the effect and evolution of frost condensation on the ice adhered micro-nano structured Ni metal surface. By measuring the ice adhesion strength to the porous-structured surface under different frosting coverage, it is found that the ice adhesion on the surface changes not only with the morphology but also with the different evolution stages of the frosting coverage. Combining the changes in surface morphology and low-temperature wettability, the reasons for the changes in the ice adhesion strength are attributed to the change of wettability of the porous-structured surface under different frosting coverage, which affects the infiltration state of the surface and results in different mechanical interlocking, air-pockets and cracks states at the ice-solid interface. Moreover, it is found that the ice adhesion strength of the hydrophobic and hydrophilic porous-structured surface tends to be the same when the surface is heavily frosted. In addition, we demonstrate that both the hydrophobic and hydrophilic columnar-structured surfaces have smaller ice adhesion strength than the original surface without any micro-nano structures regardless of whether the surface is frosted or not, and the measured lowest ice adhesion strength of the hydrophobic columnar-structured surface can be down to 30 kPa in all frosted evolution stages, which is less than one tenth of the original surface. The findings in this work suggest that the influence of frosting should be fully considered when designing the icephobic micro-nano structured metal structure, and it can further serve as an important guidance for the design of passive icephobic surfaces expected to be free from the frosting effect.

Robust Photothermal Coating Strategy for Efficient Ice Removal

Preventing ice formation and ice swift removal from the solid surface are essential in numerous application fields. Superhydrophobic coating is an effective way to delay the icing phenomenon. However, the superhydrophobic coating was wetted easily after icing-deicing cycles that led to the failure of anti-icing. In this study, a robust, amphiphobic coating consisted of fluorinated multiwalled carbon nanotubes (FMWCNTs) and commercial polyurethane was constructed by a simply spray process. Because of the addition of FMWCNTs, the coating demonstrated a good amphiphobic feature and highly efficient photothermal conversion, which endowed the coating surface with excellent deicing and defrosting characteristics under sunlight irradiation. In addition, self-cleaning and self-healing properties of the coating under sunlight ensured its efficient photothermal conversion and long service life. To further improve the photothermal deicing effect, a coating system containing a photothermal layer (P), thermal-conductive layer (C), and thermal-protective layer (P) was constructed. The heat generating from the photothermal layer can transfer the whole coating surface by the conductive layer, but with limited transmission to substrate materials by a thermal-protective layer. The coating system can still deice and defrost rapidly on the whole surface and only a small portion of photothermal coating was irradiated under extremely low temperature. The outdoor experiment has confirmed that the coating melted and removed snow rapidly in a winter environment. The multifunctional photothermal deicing coating may have a wide application in outdoor surrounding.

Self-Deicing Electrolyte Hydrogel Surfaces with Pa-level Ice Adhesion and Durable Antifreezing/Antifrost Performance

Despite the remarkable advances in mitigating ice formation and accretion, however, no engineered anti-icing surfaces today can durably prevent frost formation, droplet freezing, and ice accretion in an economical and ecofriendly way. Herein, sustainable and low-cost electrolyte hydrogel (EH) surfaces are developed by infusing salted water into a hydrogel matrix for avoiding icing. The EH surfaces can both prevent ice/frost formation for an extremely long time and reduce ice adhesion strength to ultralow value (Pa-level) at a tunable temperature window down to -48.4 °C. Furthermore, ice can self-remove from the tilted EH surface within 10 s at -10 °C by self-gravity. As demonstrated by both molecular dynamic simulations and experiments, these extreme performances are attributed to the diffusion of ions to the interface between EH and ice. The sustainable anti-icing properties of EH can be maintained by replenishing in real-time with available ion sources, indicating the promising applications in offshore platforms and ships.

Inhibiting Condensation Freezing on Patterned Polyelectrolyte Coatings

Condensation freezing inhibition is of great practical importance for anti-icing applications; however, no coatings with this performance have been reported. Here, we report the inhibition of condensation freezing on patterned polyelectrolyte coatings, including polyelectrolyte brush (PB), polyelectrolyte multilayer (PEM), and polyelectrolyte hydrogel (PH) surfaces, benefiting from their feature in regulating ice nucleation and propagation via changing counterions. On the reported surfaces, ice nucleation can be initiated exclusively at the domains with the polyelectrolytes; moreover, spontaneous ice propagation can be achieved atop the patterned polyelectrolyte surface. Consequently, condensed water surrounding the frozen drops on the patterned polyelectrolyte surface evaporates due to the instantaneously released latent heat in the course of ice propagation. Afterward, ice grows specifically on polyelectrolyte surfaces via desublimation as the saturated vapor pressure of ice is smaller than that of condensed water drops. As such, an ice-free region up to 96% of the entire surface area can be accomplished. We demonstrate that various polyelectrolyte coatings can be easily introduced on almost all surfaces, revealing great promise for anti-icing applications.

Liquid infused surfaces with anti-icing properties

Ice accretion on solid surfaces, a ubiquitous phenomenon that occurs in winter, brings much inconvenience to daily life and can even cause serious catastrophes. Icephobic surfaces, a passive way of processing surfaces to prevent surface destruction from ice accumulation, have attracted much attention from scientists because of their special ice-repellent properties, and many efforts have been made to rationally design durable icephobic coatings. This review is aimed at providing a brief and crucial overview of ice formation processes and feasible de-icing strategies. Here, the excellent anti-icing performance of liquid infused surfaces (LIS) inspired from Nepenthes is emphatically introduced. After a short introduction, the recent progresses in ice nucleation theory and ice adhesion decrease mechanism are comprehensively reviewed to gain a general understanding of the long freeze process and low ice adhesion on LIS. Subsequently, the anti-icing performance of LIS is systematically evaluated from four aspects regarding water repellence, condensation-frosting, long freeze process, and low ice adhesion. Finally, this review focuses on discussing the advantages and disadvantages of LIS and the potential measures to eliminate and alleviate these drawbacks.

Interlaboratory Study of Ice Adhesion Using Different Techniques

Low ice adhesion surfaces are a promising anti-icing strategy. However, reported ice adhesion strengths cannot be directly compared between research groups. This study compares results obtained from testing the ice adhesion strength on two types of surfaces at two different laboratories, testing two different types of ice with different ice adhesion test methods at temperatures of −10 and −18 °C. One laboratory used the centrifuge adhesion test and tested precipitation ice and bulk water ice, while the other laboratory used a vertical shear test and tested only bulk water ice. The surfaces tested were bare aluminum and a commercial icephobic coating, with all samples prepared in the same manner. The results showed comparability in the general trends, surprisingly, with the greatest differences for bare aluminum surfaces at −10 °C. For bulk water ice, the vertical shear test resulted in systematically higher ice adhesion strength than the centrifugal adhesion test. The standard deviation depends on the surface type and seems to scale with the absolute value of the ice adhesion strength. The experiments capture the overall trends in which the ice adhesion strength surprisingly decreases from −10 to −18 °C for aluminum and is almost independent of temperature for a commercial icephobic coating. In addition, the study captures similar trends in the effect of ice type on ice adhesion strength as previously reported and substantiates that ice formation is a key parameter for ice adhesion mechanisms. Repeatability should be considered a key parameter in determining the ideal ice adhesion test method.