Electrothermal Transformations within Graphene-Based Aerogels through High-Temperature Flash Joule Heating

Flash Joule heating of highly porous graphene oxide (GO) aerogel monoliths to ultrahigh temperatures is exploited as a low carbon footprint technology to engineer functional aerogel materials. Aerogel Joule heating to up to 3000 K is demonstrated for the first time, with fast heating kinetics (∼300 K·min-1), enabling rapid and energy-efficient flash heating treatments. The wide applicability of ultrahigh-temperature flash Joule heating is exploited in a range of material fabrication challenges. Ultrahigh-temperature Joule heating is used for rapid graphitic annealing of hydrothermal GO aerogels at fast time scales (30-300 s) and substantially reduced energy costs. Flash aerogel heating to ultrahigh temperatures is exploited for the in situ synthesis of ultrafine nanoparticles (Pt, Cu, and MoO2) embedded within the hybrid aerogel structure. The shockwave heating approach enables high through-volume uniformity of the formed nanoparticles, while nanoparticle size can be readily tuned through controlling Joule-heating durations between 1 and 10 s. As such, the ultrahigh-temperature Joule-heating approach introduced here has important implications for a wide variety of applications for graphene-based aerogels, including 3D thermoelectric materials, extreme temperature sensors, and aerogel catalysts in flow (electro)chemistry.

Facile Synthesis of Electrically Conductive and Heatable Nanoparticle/Nanocarbon Hybrid Aerogels

Joule heating studies on nanoparticle/nanocarbon hybrid aerogels have been reported, but systematic investigations on hydrotalcite-derived catalysts supported onto reduced graphene oxide (rGO) aerogels are rare. In this study, hydrotalcite-derived Cu-Al₂O₃ nanoparticles were incorporated into a porous and multifunctional rGO aerogel support for fabricating electrically conducting Cu-Al₂O₃/rGO hybrid aerogels, and their properties were investigated in detail. The hybridization of Cu-Al₂O₃ with a 3D nanocarbon support network imparts additional functionalities to the widely used functional inorganic nanoparticles, such as direct electrical framework heating and easy regeneration and separation of spent nanoparticles, with well-spaced nanoparticle segregation. 3D variable-range hopping model fitting confirmed that electrons were able to reach the entire aerogel to enable uniform resistive heating. The conductivity of the nanocarbon support framework facilitates uniform and fast heating (up to 636 K/min) of the embedded nanoparticles at very low energy consumption, while the large porosity and high thermal conductivity enable efficient heat dissipation during natural cooling (up to 336 K/min). The thermal stability of the hybrid aerogel was demonstrated by repeated heating/cooling cycling at different temperatures that were relevant to important industrial applications. The facile synthetic approach can be easily adapted to fabricate other types of multifunctional nanoparticle/nanocarbon hybrid aerogels, such as the MgAl-MMO/rGO aerogel and the Ni-Al₂O₃/rGO aerogel. These findings open up new routes to the functionalization of inorganic nanoparticles and extend their application ranges that involve electrical/thermal heating, temperature-dependent catalysis, sorption, and sensing.