An efficient method to prepare aluminosilicate nanoscrolls under mild conditions

Integrating Structural and Thermodynamic Mechanisms for Methanol Intercalated Kaolinite Nanoclay: Experiments and Density Functional Theory Simulation

Methanol intercalated kaolinite (Kaol) plays an important role in the intercalation, exfoliation, and organic modification of kaolinite nanoclay. However, the evolution of the layer structure of Kaol and its thermodynamic stability during the methanol intercalation process have not been clarified at the atomic level. Here, by combination of density functional theory (DFT) calculation and experimental characterizations, the interlayer bonding, structure evolution, and energetics from dimethyl sulfoxide (DMSO) intercalated Kaol to methanol intercalated Kaol were investigated. Partial methanol molecules entered the interlayers of Kaol to form some intermediate structures with the same d-spacing as that of DMSO intercalated Kaol. Different numbers of grafted methoxy and water molecules coexist together in the interlayer to form the final structures of methanol intercalated kaolinite (MeOm/nH2O/Kaol). The whole intercalation process is energy-consuming, and the presence of DMSO would affect the intercalation of methanol. Meanwhile, the formation energy from intermediate structures to final structures was found reduced under the participation of water.

Role of Impurities in Kaolinite Intercalation and Subsequent Formation of Nanoscrolls

Kaolinite (Kaol)-methanol (MeOH) compounds (Kaol-Me) are widely used as the starting materials for further intercalation. The conventional approach to prepare Kaol-Me compounds is to wash dimethyl sulfoxide (DMSO)-intercalated Kaol (Kaol-DMSO) for 16 days, and MeOH must be refreshed every day. Herein, we report a new and much more efficient method to prepare Kaol-Me from Kaol-DMSO by the promotion of AlCl3 under mild conditions, and the corresponding mechanism is investigated. The X-ray diffraction (XRD), Fourier transform infrared spectroscopy, and X-ray fluorescence characterization results reveal that the electric double layer resulting from the impurities absorbed on the kaolinite surface prevents weakly polar molecules from entering the kaolinite interlayers, which is probably the key reason that MeOH must be refreshed daily in the preparation of Kaol-Me compounds. After being treated with HCl to remove the impurities, Kaol-Me-HCl was successfully intercalated by cetyltrimethyl ammonium bromide and subsequently predominantly curled into nanoscrolls.