Hierarchically porous FeNi3@FeNi layered double hydroxide nanostructures: one-step fast electrodeposition and highly efficient electrocatalytic performances for overall water splitting

Porous Ni3Fe intermetallic compounds as efficient and stable catalysts for the hydrogen evolution reaction in alkaline solutions

It is crucial to develop cost-effective novel non-noble metal catalysts with high activity and durability for large-scale industrial hydrogen production via water splitting. Here, based on a facile powder metallurgy method, Ni3Fe intermetallic electrodes with porous structures and controllable phases have been designed and fabricated by sintering mixed Ni and Fe powders under an Ar atmosphere. The effects of sintering temperature on the morphology, porous structure and phase composition of the intermetallic were studied. The resultant Ni3Fe-900 intermetallic electrode exhibits promising HER activity in alkaline electrolytes with an overpotential of 112 mV to drive a current density of 10 mA cm-2. Additionally, the Ni3Fe-900 intermetallic electrode shows good alkali corrosion resistance and stability in the HER process at a current density as high as 500 mA cm-2 for 24 h with no significant changes of the surface morphology, porous structure and phases. The efficient HER performance of the Ni3Fe-900 electrode is attributed to the unique intrinsic activity of the intermetallic electrode, increased accessible active sites originating from the porous structure and accelerated charge transfer. This work provides new insights into the design of electrocatalysts for industrial large-scale hydrogen production by water splitting.

Ligand leaching enabling improved electrocatalytic oxygen evolution performance

Design and fabrication of cost-effective (pre-)catalysts are important for water splitting and metal-air batteries. In this direction, various metal-organic frameworks (MOFs) have been investigated as pre-catalysts for oxygen evolution. However, the activation process and the complex reconstruction behaviour of these MOFs are not well understood. Herein, square-like MOF nanosheets in which carbon nanotubes were embedded were prepared by introducing an amine ligand to coordinate with Ni ions and then reacting with [Fe(CN)₆]^3-. The formed MOF nanosheets containing nickel and iron species were then activated by NaBH₄, inducing the leaching of ligands and the formation of tiny active species in situ loaded on carbon nanotubes. The prepared catalyst shows superior oxygen evolution performance with an ultralow overpotential of 231 mV for 10 mA cm^-2, a fast reaction kinetics with a small Tafel slope of 52.3 mV dec^-1, and outstanding catalysis stability. The excellent electrocatalytic performance for oxygen evolution can be attributed to the structural advantage of in situ derived small sized active species and one-dimensional conductive networks. This work provides a new thought for the enhancement of the electrocatalytic performance of MOF materials.

Duplex Interpenetrating-Phase FeNiZn and FeNi3 Heterostructure with Low-Gibbs Free Energy Interface Coupling for Highly Efficient Overall Water Splitting

The sluggish kinetics of both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) generate the large overpotential in water electrolysis and thus high-cost hydrogen production. Here, multidimensional nanoporous interpenetrating-phase FeNiZn alloy and FeNi3 intermetallic heterostructure is in situ constructed on NiFe foam (FeNiZn/FeNi3@NiFe) by dealloying protocol. Coupling with the eminent synergism among specific constituents and the highly efficient mass transport from integrated porous backbone, FeNiZn/FeNi3@NiFe depicts exceptional bifunctional activities for water splitting with extremely low overpotentials toward OER and HER (η1000 = 367/245 mV) as well as the robust durability during the 400 h testing in alkaline solution. The as-built water electrolyzer with FeNiZn/FeNi3@NiFe as both anode and cathode exhibits record-high performances for sustainable hydrogen output in terms of much lower cell voltage of 1.759 and 1.919 V to deliver the current density of 500 and 1000 mA cm-2 as well long working lives. Density functional theory calculations disclose that the interface interaction between FeNiZn alloy and FeNi3 intermetallic generates the modulated electron structure state and optimized intermediate chemisorption, thus diminishing the energy barriers for hydrogen production in water splitting. With the merits of fine performances, scalable fabrication, and low cost, FeNiZn/FeNi3@NiFe holds prospective application potential as the bifunctional electrocatalyst for water splitting.

Facile fabrication of self-supporting porous CuMoO4@Co3O4 nanosheets as a bifunctional electrocatalyst for efficient overall water splitting

Research shows that redox complementarity and synergism among the ingredients of heterogeneous catalysts can enhance the performance of the catalyst. In this research, a porous CuMoO₄@Co₃O₄ nanosheet electrocatalyst is prepared, which is uniformly decorated on nickel foam (NF) by hydrothermal reactions and the impregnation method. The CuMoO₄@Co₃O₄ is an efficient bifunctional catalyst with prominent electrocatalytic activity and durability. It requires overpotentials of only 54 and 251 mV to obtain current densities of 10 and 50 mA cm^-2 for the cathodic hydrogen evolution reaction (HER) and the anodic oxygen evolution reaction (OER) in 1.0 mol L^-1 KOH, corresponding to Tafel slope values of 98.8 and 87.4 mV dec^-1, respectively. Furthermore, the CuMoO₄@Co₃O₄ shows excellent stability of 120 h chronopotentiometry at a current density of 100 mA cm^-2 for the HER/OER. Notably, an alkaline electrolyzer (with CuMoO₄@Co₃O₄ as the HER and OER electrodes) can deliver a current density of 10 mA cm^-2 at a low voltage of 1.51 V. The catalytic activity of CuMoO₄@Co₃O₄ can be attributed to the structure of the porous nanosheets and the synergistic effect between CuMoO₄ and Co₃O₄.

Surface nitriding to improve the catalytic performance of FeNi3 for the oxygen evolution reaction

In the oxygen evolution reaction, optimized Fe/Ni–Nx@FeNi3 nanosheets exhibit an overpotential of 251 mV to achieve a current density of 10 mA cm−2 and an excellent durability of 210 h.

Ce-Doped Ni-S nanosheets on Ni foam supported NiMoO4 micropillars: fast electrodeposition, improved electrocatalytic activity and ultralong durability for the oxygen evolution reaction in various electrolytes

Developing active, durable, and inexpensive electrocatalysts for the oxygen evolution reaction (OER) is drawing increased interest. Here, a mild hydrothermal-electrodeposition two-step route is designed for the preparation of Ce-doped Ni-S@NiMoO₄ micropillar composites on nickel foam (CeNiS@NiMoO₄/NF). The as-constructed CeNiS@NiMoO₄/NF electrode shows an ultralow overpotential, fast kinetics, superb intrinsic activity and excellent long-term stability for the OER. In 1 M KOH solution, 187 mV overpotential is required to deliver a current density of 10 mA cm^-2 with a Tafel slope of 35.28 mV dec^-1, and in a saline-alkaline solution of 1 M KOH and 0.5 M NaCl, only 260 mV overpotential is needed to reach 100 mA cm^-2, demonstrating its excellent OER performance. The above outstanding electrocatalytic activity is attributed to the influence of CeNiS nanosheets on the surface microstructure of NiMoO₄ micropillars, which not only improves the conductivity of the catalyst, but also increases the surface area, as well as accelerates the escape of gases produced. Compared with other non-precious metal OER electrocatalysts, the as-prepared CeNiS@NiMoO₄/NF presents stronger or close electrocatalytic activity and better durability, which provides a new electrocatalyst selection in practical applications.

Sulfur doped FeOx nanosheet arrays supported on nickel foam for efficient alkaline seawater splitting

Developing economical, efficient and stable bifunctional catalysts for hydrogen production from seawater is of great significance for hydrogen utilization. Herein, sulfur doped iron oxide nanosheet arrays supported on nickel foam (FeO_x-Ni₃S₂@NF) are prepared by a one-pot solvothermal reaction. Owing to the high intrinsic activity of FeO_x-Ni₃S₂, the large catalytic specific surface area of nanosheet arrays and the fast charge transportation capability achieved by the self-supporting configuration, the FeO_x-Ni₃S₂@NF electrode delivers excellent catalytic performance in alkaline simulated seawater (1 M KOH + 0.5 M NaCl). Impressively, a low overpotential of 120 mV at 50 mA cm^-2 with a Tafel slope of 57 mV dec^-1 for the hydrogen evolution reaction and an overpotential of 470 mV at 200 mA cm^-2 with a Tafel slope of 62 mV dec^-1 for the oxygen evolution reaction are achieved. More importantly, the voltage is only 1.5 V at 50 mA cm^-2 for continuous overall water splitting for 100 h at 200 mA cm^-2 with negligible decay in alkaline simulated seawater with almost 100% Faraday efficiency. This work provides a simple and universal strategy to prepare highly efficient bifunctional catalytic materials, promoting the development of Earth-abundant materials to catalyse seawater splitting to produce high-purity hydrogen.

Facile synthesis of Fe-doped CoP nanosheet arrays wrapped by graphene for overall water splitting

The development of durable, beneficial, and highly active non-precious metal-based electrocatalysts for hydrogen generation is a vital concern. This study proposes an effective strategy for the construction of Fe doped CoP nanosheet arrays wrapped by graphene (F_0.25CP-G) on nickel foam as an efficient electrocatalyst for the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). In this design, the final catalyst possesses a combination of the high conductivity of graphene, great surface porosity, and the intrinsic electrocatalytic activity of the F_0.25CP-G which results in high-performance electrocatalytic activity toward the HER and OER. Therefore, the as-synthesized F_0.25CP-G catalyst can achieve overpotentials of 66 mV and 230 mV for the HER and OER, respectively, in KOH at 10 mA cm^-2. Furthermore, a practical electrolyzer (F_0.25CP-G||F_0.25CP-G) exhibits a current density of 10 mA cm^-2 at 1.60 V along with good durability for 24 h.

Nano-spinel cobalt decorated sulphur doped graphene: an efficient and durable electrocatalyst for oxygen evolution reaction and non-enzymatic sensing of H2O2

We report the synthesis of a nano-spinel cobalt decorated sulphur doped reduced graphene oxide (Co@S–rGO) composite exhibiting excellent electrocatalytic performance and electrochemical stability toward oxygen evolution reaction in an alkaline medium.