Tough, permeable and biocompatible microfluidic devices formed through the buckling delamination of soft hydrogel films

Biomimetic growth in polymer gels

By modeling gels growing in confined environments, we uncover a biomimetic feedback mechanism between the evolving gel and confining walls that enables significant control over the properties of the grown gel. Our new model describes the monomer adsorption, polymerization and cross-linking involved in forming new networks and the resultant morphology and mechanical behavior of the grown gel. Confined between two hard walls, a thin, flat "parent" gel undergoes buckling; removal of the walls returns the gel to the flat structure. Polymerization and cross-linking in the confined parent generates the next stage of growth, forming a random copolymer network (RCN). When the walls are removed, the RCN remains in the buckled state, simultaneously "locking in" these patterns and increasing the Young's modulus by two orders of magnitude. Confinement of thicker gels between harder or softer 3D walls leads to controllable mechanical heterogeneities, where the Young's modulus between specific domains can differ by three orders of magnitude. These systems effectively replicate the feedback between mechanics and morphology in biological growth, where mechanical forces guide the structure formation throughout stages of growth. The findings provide new guidelines for shaping "growing materials" and introducing new approaches to matching form and function in synthetic systems.

Swelling-induced patterning in soft microchannels

We study the effect of inflation on the swelling-induced wrinkling of thin elastic membranes in a set-up that is commonly used to create microchannels in lab-on-chip applications. Using a combination of experiments and associated numerical simulations, we demonstrate that the out-of-plane deformation of the inflated membrane and the resulting anisotropic stress lead to two distinct instabilities as the swelling progresses. The membrane first develops small-amplitude wrinkles that retain the cross-channel symmetry. Their wavelength depends on the pressure and is set in a process similar to the axisymmetric buckling of pressurised, uni-axially compressed cylindrical shells. As swelling increases, the membrane undergoes a secondary instability during which the wrinkles coarsen into large-amplitude folds whose morphology can be controlled by the degree of pre-inflation. We elucidate the fundamental mechanisms responsible for this behaviour and explain how inflation can be used as a control mechanism in the manufacture of microchannels.

Controllable Buckle Delaminations in Polymer-Supported Periodic Gradient Films by Mechanical Compression

Surface instabilities including wrinkles and buckle-delaminations are widespread in nature and can be found in a wide range of practical applications. Compared with the homogeneous wrinkle mode, the buckle-delaminations are spontaneously stress-localized, and their initiation positions and geometrical parameters are hardly precisely controlled by a simple method. Here, we report on the controllable buckle-delaminations in periodic thickness-gradient metal films on polydimethylsiloxane (PDMS) substrates by uniaxial mechanical compression. It is found that a periodic thickness-gradient film is spontaneously formed by masking a copper grid during deposition. The released mechanical strain tends to concentrate in thinner film regions, resulting in the restricted growth of buckle-delaminations. The geometrical features, evolutional behaviors, and underlying physical mechanisms of such buckle-delaminations are analyzed and discussed in detail based on the buckling model and finite element simulations. This work would provide a better understanding of the restricted buckle-delaminations in heterogeneous film-substrate systems and controllable fabrication of ordered structural arrays by copper grid masking and mechanical loading.

Collective motion of epithelial cells along a wrinkled 3D-buckled hydrogel

Epithelial cells migrate autonomously by aligning and inducing a collective motion. Controlling the collective motion of epithelial cells in geometrically confined environments is important for understanding physiological processes such as wound healing and self-organized morphogenesis. However, collective migration under a three-dimensional (3D) curved surface resembling living epithelial tissue has not yet been explored. In this study, we investigated the collective motion of a 3D-buckled polyacrylamide (PAAm) gel that mimics the shape of folds and wrinkles of epithelial tissue to understand the geometric effects of collective motion. We found that the velocity correlation in the space near the hydrogel boundary showed a periodic change that correlated with the wrinkled folding of the hydrogel pattern. Furthermore, the characteristic length of the velocity correlation increased proportionally with the wavelength of wrinkled folding. These observations indicated that the hydrogel pattern could steer the collective motion of epithelial cells over long distances. Our study also suggests that the wrinkled design of the hydrogel is a versatile platform for studying the geometric effect of a curved surface on complex epithelial cell dynamics.

Collective motion of epithelial cell monolayer was studied on a 3D-buckled hydrogel mimicking a wrinkled epithelial surface. Emergent spatial correlation in velocity was found near the wrinkled gel boundary.