Mechanically robust, UV screener core-double-shell nanostructures provide enhanced shielding for EM radiations over wide angle of incidence

From Waste to Value Added Products: Manufacturing High Electromagnetic Interference Shielding Composite from End-of-Life Vehicle (ELV) Waste

The use of plastics in automobiles is increasing dramatically due to their advantages of low weight and cost-effectiveness. Various products can be manufactured by recycling end-of-life vehicle (ELV) plastic waste, enhancing sustainability within this sector. This study presents the development of an electromagnetic interference (EMI) shield that can be used for protecting electronic devices in vehicles by recycling waste bumpers of ethylene propylene diene monomer (EPDM) rubber from ELVs. EPDM waste was added to a unique combination of 40/60: PP/CaCO3 master batch and conductive nanofiller of carbon nanotubes using an internal melt mixing process. This nanocomposite was highly conductive, with an electrical conductivity of 5.2×10-1S·cm-1 for 5 vol% CNT in a 30 wt% EPDM/70 wt% PP/CaCO3 master batch and showed a high EMI shielding effectiveness of 30.4 dB. An ultra-low percolation threshold was achieved for the nanocomposite at 0.25 vol% CNT. Waste material in the composite improved the yield strain by about 46% and strain at break by 54% in comparison with the same composition without waste. Low cost and light-weight fabricated composite from ELV waste shows high EMI SE for application in electronic vehicles and opens a new path to convert waste to wealth.

From Waste to Wealth: A Lightweight and Flexible Leather Solid Waste/Polyvinyl Alcohol/Silver Paper for Highly Efficient Electromagnetic Interference Shielding

With the popularization of 5G communications and the internet of things, electromagnetic wave (EW) radiation pollution has aroused much concern from the public, and the search for new materials and technologies for preparing electromagnetic shielding materials still continues all around the world. However, the contradiction among high shielding performance, economic applicability, and flexibility is still not well balanced. Herein, we fabricated a novel foldable leather solid waste (LSW)/polyvinyl alcohol (PVA)/silver (Ag) paper with excellent electromagnetic interference (EMI)-shielding ability using a facile but sustainable electroless plating (ELP) method with LSW as the resource. Taking PVA as a cross-linker, debundled leather fibers (LFs) generated by solid-state shearing milling could generate a flexible LSW/PVA substrate with a high specific surface area, and eventually the deposited Ag layer served as a protective layer not only to significantly improve the mechanical and thermal robustness, but also to endow the LSW/PVA/Ag paper with good hydrophobicity, which could protect from potential moisture damage. In addition to the reflection effect of metallic Ag on EW, the hierarchical structure of collagen fibers played an important role in superior high EMI-shielding effectiveness (∼55-∼90 dB) by an absorption-dominant EMI-shielding mechanism. Furthermore, a multilayer LSW/PVA/Ag paper was also prepared with enhanced EMI-shielding effectiveness of 111.3 dB benefited by constructing multiple reflection-absorption interfaces. The high-performance, environmentally friendly, and low-cost EMI-shielding materials not only offered a new avenue toward recycling LSW in a more value-added way, but also displayed promising potential for application in flexible shielding materials or wearable clothing.