Photocatalytic hydrogen generation using mesoporous silicon nanoparticles: influence of magnesiothermic reduction conditions and nanoparticle aging on the catalytic activity

Silicon nanowire aqueous dispersions for processing into macroscopic network materials

Nanowires and other high aspect ratio nanoparticles are building blocks to form network materials in formats such as films, sheets, fibres and electrodes that thus bridge the nano and macro scales. The assembly of nanowire network materials is enabled by a new floating catalyst chemical vapour deposition synthesis method that produces crystalline silicon nanowires (SiNW) on a scale of grams per day. Here, we produce SiNW dispersions in water by sonication through steric and electrostatic stabilisation of the negatively charged particles in basic pH or with cationic surfactants. Negative charge arises from the 1.3 nm-thin native oxide layer. Some permanent aggregates are found as a consequence of cross-links between the thin oxide at the surface of adjacent SiNWs. Removing them by centrifugation yields SiNW dispersions of 52 μg mL-1. Processing into macroscopic materials is demonstrated as transparent films and as freestanding sheets. In the sheets, the SiNWs are predominately aligned parallel to the sheet thickness, as a paper-like SiNW solid with tensile strength above 10 MPa, modulus above 1 GPa and toughness of 0.5 J g-1.

Key developments in magnesiothermic reduction of silica: insights into reactivity and future prospects

Porous Si (p-Si) nanomaterials are an exciting class of inexpensive and abundant materials within the field of energy storage. Specifically, p-Si has been explored in battery anodes to improve charge storage capacity, to generate clean fuels through photocatalysis and photoelectrochemical processes, for the stoichiometric conversion of CO2 to value added chemicals, and as a chemical H2 storage material. p-Si can be made from synthetic, natural, and waste SiO2 sources through a facile and inexpensive method called magnesiothermic reduction (MgTR). This yields a material with tunable properties and excellent energy storage capabilities. In order to tune the physical properties that affect performance metrics of p-Si, a deeper understanding of the mechanism of the MgTR and factors affecting it is required. In this perspective, we review the key developments in MgTR and discuss the thermal management strategies used to control the properties of p-Si. Additionally, we explore future research directions and approaches to bridge the gap between laboratory-scale experiments and industrial applications.

Unlocking the secrets of porous silicon formation: insights into magnesiothermic reduction mechanism using in situ powder X-ray diffraction studies

The magnesiothermic reduction of SiO2 is an important reaction as it is a bulk method that produces porous Si for a wide range of applications directly from SiO2. While its main advantage is potential tunability, the reaction behavior and final product properties are heavily dependent on many parameters including feedstock type. However, a complete understanding of the reaction pathway has not yet been achieved. Here, using in situ X-ray diffraction analysis, for the first time, various pathways through which the magnesiothermic reduction reaction proceeds were mapped. Further, the key parameters and conditions that determine which pathways are favored were determined. It was discovered that the reaction onset temperatures can be as low as 348 ± 7 °C, which is significantly lower when compared to previously reported values. The onset temperature is dependent on the size of Mg particles used in the reaction. Further, Mg2Si was identified as a key intermediate rather than a reaction byproduct during the reduction process. Its rate of consumption is determined by the reaction temperature which needs to be >561 °C. These findings can enable process and product optimization of the magnesiothermic reduction process to manufacture and tune porous Si for a range of applications.

Nontypical Wulff-Shape Silicon Nanosheets with High Catalytic Activity

Nanostructured silicon with an equilibrium shape has exhibited hydrogen evolution reaction activity mainly owing to its high surface area, which is distinct from that of bulk silicon. Such a Wulff shape of silicon favors low-surface-energy planes, resulting in silicon being an anisotropic and predictably faceted solid in which certain planes are favored, but this limits further improvement of the catalytic activity. Here, we introduce nanoporous silicon nanosheets that possess high-surface-energy crystal planes, leading to an unconventional Wulff shape that bolsters the catalytic activity. The high-index plane, uncommonly seen in the Wulff shape of bulk Si, has a band structure optimally aligned with the redox potential necessary for hydrogen generation, resulting in an apparent quantum yield (AQY) of 12.1% at a 400 nm wavelength. The enhanced light absorption in nanoporous silicon nanosheets also contributes to the high photocatalytic activity. Collectively, the strategy of making crystals with nontypical Wulff shapes can provide a route toward various classes of photocatalysts for hydrogen production.

Nanostructured silicon photocatalysts for solar-driven fuel production

Solar-driven production of fuels such as hydrogen, hydrocarbons, and ammonia using semiconducting photocatalysts has the potential to be a sustainable alternative to current chemical processes. In recent years, silicon (Si) nanostructures have been recognized as a promising photocatalyst for hydrogen generation and organic oxidation reactions owing to its abundance, biocompatibility, and cost. While bulk Si has been studied extensively, on the nanoscale, plenty of opportunities exist to understand and engineer optimally performing Si photocatalysts. This perspective will highlight key results on the use of Si nanostructures for photocatalytic H₂ production, CO₂ reduction via light and heat-driven chemical looping, and current challenges in utilizing it for fuel-forming reactions. A brief guide on how these challenges can be addressed in the future and other unexplored questions that remain in the field are also discussed.

Organic building blocks at inorganic nanomaterial interfaces

This tutorial review presents our perspective on designing organic molecules for the functionalization of inorganic nanomaterial surfaces, through the model of an "anchor-functionality" paradigm. This "anchor-functionality" paradigm is a streamlined design strategy developed from a comprehensive range of materials (e.g., lead halide perovskites, II-VI semiconductors, III-V semiconductors, metal oxides, diamonds, carbon dots, silicon, etc.) and applications (e.g., light-emitting diodes, photovoltaics, lasers, photonic cavities, photocatalysis, fluorescence imaging, photo dynamic therapy, drug delivery, etc.). The structure of this organic interface modifier comprises two key components: anchor groups binding to inorganic surfaces and functional groups that optimize their performance in specific applications. To help readers better understand and utilize this approach, the roles of different anchor groups and different functional groups are discussed and explained through their interactions with inorganic materials and external environments.

Exploiting nanoscale effects enables ultra-low temperature to produce porous silicon

The magnesiothermic reduction (MgTR) of silica has been recently shown to produce porous silicon which can be used in applications such as photocatalysis and energy storage. MgTR typically requires ≥650 °C to achieve meaningful conversions. However, high temperatures are detrimental to the highly desired porosity of silicon, while also raising doubts over the sustainability of the process. In this work we show for the first time that the onset temperature of the MgTR is dependent on the particle size of the feedstock silica. Using both in-house synthesised and commercial silica, we have shown that only particles ≤20 nm are able to trigger the reaction at temperatures as low as 380 °C, well below a previously reported cut-off temperature of 500 °C, producing porous, crystalline silicon. The decrease in temperature requirement from ≥650 °C to 380 °C achieved with little modification to the overall process, without any additional downstream processing, presents significant implications for sustainable and economical manufacturing of porous silicon.

We show the first evidence of reduction of silica occurring at temperatures as low as 380 °C to produce porous silicon without sacrificing the porosity and yield, thus paving the way for sustainable manufacturing.