Surface-Initiated Zerovalent Metal-Mediated Controlled Radical Polymerization (SI-Mt0CRP) for Brush Engineering

ConspectusThe surface-tethered polymer brush has become a powerful approach to tailoring the chemical and physical properties of surfaces and interfaces and revealed broad application prospects in widespread fields such as self-cleaning, surface lubrication, and antibiofouling. Access to these diverse functional polymer brushes is highly dependent on versatile and powerful surface-initiated controlled radical polymerization (SI-CRP) strategies. However, conventional SI-CRP typically requires oxygen exclusion, large amounts of catalysts and monomer solution, and a long reaction time, making it time-consuming and sophisticated. When using a two-plate system consisting of an initiator-bearing substrate and a metal plate, we and our collaborators introduced surface-initiated zerovalent metal-mediated controlled radical polymerization (SI-Mt0CRP). In the SI-Mt0CRP setup, a metal(0) plate (Cu, Fe, Zn, or Sn) is placed proximately to an initiator-functionalized substrate and forms a confined polymerization system which considerably simplifies the synthesis of a wide range of polymer brushes with high grafting densities over large areas (up to the meter scale).In comparison to classical SI-ATRP (catalyzed by metal salts), SI-Mt0CRP demonstrates oxygen tolerance, high controllability, good retention of chain-end functionality, and facile recyclability of the metal catalysts (i.e., metal foil/plate). Taking advantage of the confined geometry of the SI-Mt0CRP setup, polymer brushes with various conformations and architectures are easily accessible while consuming only microliter volumes of monomer solution and without complicated operations under ambient conditions. Owing to these attractive characteristics, SI-Mt0CRP has become a versatile technique for functionalizing materials for targeted applications, ranging from the areas of surface science to materials science and nanotechnology.In this Account, we summarize the recent advances of SI-Mt0CRP catalyzed by zerovalent metals (e.g., Cu, Fe, Zn, and Sn) and highlight the intrinsic advantages of the featured experimental setup, compared with the "classical" SI-CRP in which metal salt, powder, or wire is applied. We further discuss the synthetic features and proposed mechanism of SI-Mt0CRP while emphasizing the various external technologies' (including "on water" reaction, galvanic replacement, lithography, and capillary microfluidic) integrated polymerization systems. We also describe structural polymer brushes, including block copolymers, patterned and gradient structures, and arrayed and binary polymer brushes. Finally, we introduce the diverse polymer brushes that have been prepared using these techniques, with a focus on targeted and emerging applications. We anticipate that the discussion presented in this Account will promote a better understanding of the SI-Mt0CRP technique and advance the future development of practical surface brushing.

Oxygen-Tolerant Photografting for Surface Structuring from Microliter Volumes

Here, we report an oxygen-tolerant photografting technique to grow polymer brushes employing microliter volumes of monomer solution under ambient conditions. With the key advantages that include spatial control, initiator/catalyst-free nature, and high oxygen tolerance, a series of homo-, multiblock, and arbitrary patterned polymer brushes were successfully obtained by photografting. Moreover, a dual-functional surface with hydrophilic and hydrophobic properties could easily be realized by one-pot photografting. These results illustrated the practicality and versatility of this strategy, which will allow nonexperts access to polymer brush architectures and broaden the potential applications of polymer brushes.

Surface Grafting "Band-Aid" for "Everyone": Filter Paper-Assisted Surface-Initiated Polymerization in the Presence of Air

We report herein a facile and generalized approach to the modification of solid surfaces with polymer brushes under ambient conditions: filter paper-assisted surface-initiated Cu0 -mediated controlled radical polymerization (PSI-CuCRP). The polymerization solution wetted filter paper is sandwiched between a copper plate and an initiator-modified substrate, which allows the creation of a surface-initiated polymerization (SIP) "band-aid" so that everyone can perform the surface grafting selectively with good control over the quality of the polymer brushes employing low concentration and microliter amounts of the monomer solution. The versatility of this method is demonstrated by grafting different homo-, block-, and multicomponent polymer brushes by using the same activation system and reaction conditions, the polymerization process can be precisely controlled to yield uniform polymers and show high chain-end functionality which is exemplified by in situ tetra-copolymerization. The combination of photolithography and paper cutting enables to prepare arbitrary three-dimensional patterned polymer brushes on the surface.