Enhanced compatibility, morphology, rheological and mechanical properties of carboxylated acrylonitrile butadiene rubber/chloroprene rubber/graphene nanocomposites: effect of compatibilizer and graphene content

Cellulose nanofibers reinforced carboxylated nitrile butadiene rubber coatings for improved corrosion protection of mild steel

The development of an efficient coating with comprehensive antimicrobial and anticorrosion properties for metals is crucial. The present study used a one-pot strategy to fabricate a high-performance nanocomposite coating of carboxylated nitrile butadiene rubber/cellulose nanofibers/zinc oxide (XNBR/CNF-ZnO), demonstrating excellent potential for application in the protection against metal corrosion. Eco-friendly CNF-ZnO nanomaterials, prepared using the in-situ generation method, were used as reinforcing fillers, while XNBR was used as the matrix material. The incorporation of CNF-ZnO nanofillers notably increased the crosslink density of the composites, and thus significantly improved the interfacial compatibility between the XNBR matrix and the nanofillers. Also, the XNBR/CNF-ZnO composites exhibited significant improvements in solvent resistance, abrasion resistance, antimicrobial properties, and metal anticorrosion properties. We further elucidated the mechanism of interaction between the matrix and the nanofillers as well as the corresponding performance enhancement mechanism. This study presents a novel approach for developing multifunctional anticorrosive coatings, which holds significant potential for advancing research in metal corrosion protection.

Cross-Linking Characteristics, Morphology, Dynamics, and Mechanical and Thermal Properties of Polychloroprene/Polybutadiene/Nano-Zinc (CR/BR/nZn) Compositions with Reduced Fire Hazard

The properties of unconventional blends of crystallizable and thermo-cross-linkable polychloroprene (CR) with polybutadiene (BR) were investigated in this study. The compositions were prepared using the method of reactive processing and cross-linking in the presence of nano-sized zinc (nZn). The purpose of the research was to assess the efficacy of nano-zinc as a curing agent of polychloroprene and polybutadiene (CR/BR) composites and to obtain rubber goods characterized by increased flame resistance. The blends were filled with nano-silica (aerosil) and fillers of natural origin (chalcedonite or silitin). The cross-linking process was characterized by determining the kinetics curves, the equilibrium swelling, and the Mooney-Rivlin elasticity constants. The morphology of the vulcanizate surface was specified by scanning electron microscopy (SEM). The dynamic and mechanical properties, flammability, and toxicity of gaseous substances involved in thermal decomposition were determined. Mass changes and thermal effects were studied using simultaneous thermal analysis (STA). It was confirmed that nano-zinc is an efficient curing agent for the polychloroprene and polybutadiene compositions, with a satisfactory degree of cross-linking (αc = 0.10, CRI = 4.11 min-1), good mechanical strength (TSb = 5 MPa), satisfactory tear resistance (Ts = 2.9 N/mm), and very high flame resistance (OI = 30%, HRRmax = 283 kW/m2). Filled products could be used as non-combustible materials, confirming the low fire hazard (1/tflashover = 3.5-6.4 kW/m2∙s). The most effective filler of the tested composites was nano-sized silica.

Introduction to the New Copolymer of Chloroprene and Acrylonitrile with Differentiated Properties

The random copolymer of chloroprene and acrylonitrile is a newly developed rubber whose features and value propositions are not scientifically explored yet. This article focuses on the basic characterizations and properties of acrylonitrile-chloroprene rubber. Qualitative analyses through infrared (FTIR) and nuclear magnetic resonance (1H-NMR) spectra confirm the presence of both the -Cl and -CN groups in the new rubber. As evidenced through differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA), the single glass transition temperature of acrylonitrile-chloroprene rubber reflects its monophasic random microstructure. While compared against commercial grades of chloroprene rubber (CR) and nitrile rubber (NBR), the new rubber provides a distinctive combination of properties that are not available with either of the elastomer alone. Acrylonitrile-chloroprene rubber demonstrates slightly lower specific gravity, an improved low-temperature compression set, higher flex-fatigue resistance, and lower volume swelling in IRM 903 and Fuel C to chloroprene rubber. As compared to nitrile rubber, the new copolymer shows appreciably better heat aging and ozone resistance. Good abrasion resistance, low heat buildup, and remarkably high flex-fatigue resistance indicate excellent durability of the acrylonitrile-chloroprene rubber under dynamic loading. Based on the preliminary results, it is apparent that the new copolymer can be a candidate elastomer for various industrial applications which demand good fluid resistance, high heat and low-temperature tolerances, good weatherability, and durability under static and dynamic conditions.