Numerical study on the effect of discrete catalytic layer arrangement on methane steam reforming performance

Simulation of Sorption-Enhanced Steam Methane Reforming over Ni-Based Catalyst in a Pressurized Dual Fluidized Bed Reactor

Steam methane reforming is a major method of hydrogen production. However, this method usually suffers from low energy efficiency and high carbon-emission intensity. To solve this issue, a novel steam-methane-reforming process over a Ni-based catalyst in a pressurized dual fluidized bed reactor is proposed in this work. A three-dimensional computational fluid dynamics (CFD) model for the complex physicochemical process was built to study the reforming characteristics. The model was first validated against the reported data in terms of hydrodynamics and reaction kinetics. Next, the performance of the proposed methane-steam-reforming process was predicted. It was found that the methane-conversion ratio was close to 100%. The mole fraction of H2 in the dry-yield syngas reached 98.8%, the cold gas efficiency reached 98.5%, and the carbon-capture rate reached 96.4%. It is believed that the proposed method can be used for methane reforming with high efficiency and low carbon intensity.