Optimization and Parameter Investigation of the Planar Photocatalytic Microreactor

The microreactor could break the limitation of mass transfer and photon transmission in photocatalysis. Through a facile assembly method, a planar photocatalytic microreactor was constructed to fit most of the photocatalysts regardless of their strict preparation method. This microreactor exhibits a 2.41-fold efficiency compared to a bulk reactor. Parameters that affect the photocatalytic performance were discussed in detail by experiment and calculation. The diffusion rate is the main bottleneck in a planar microreactor under a laminar flow. The microreactor with lower height shows higher efficiency owing to faster mass transfer, while the length and width affect slightly. Elevating the light power density provides a diminishing benefit. Faster flow speed reduces the apparent degradation percent but increases the chemical reaction rate, in fact. The reaction rate increases to 9.31 times by reducing the height from 500 to 100 μm and grows another 1.76 times by adding the flow speed from 10 to 40 mL/h. This work illustrates the influence of parameters on planar photocatalytic microreactors and offers a promising prospect for large-volume photocatalytic water treatment.

High power illumination system for uniform, isotropic and real time controlled irradiance in photoactivated processes research

In the study of photocatalytic and photoactivated processes and devices a tight control on the illumination conditions is mandatory. The practical challenges in the determination of the necessary photonic quantities pose serious difficulties in the characterization of catalytic performance and reactor designs and configurations, compromising an effective comparison between different experiments. To overcome these limitations, we have designed and constructed a new illumination system based in the concept of the integrating sphere (IS). The system provides uniform and isotropic illumination on the sample, either in batch or continuous flow modes, being these characteristics independent of the sample geometry. It allows direct, non-contact and real time determination of the photonic quantities as well as versatile control on the irradiance values and its spectral characteristics. It can be also scaled up to admit samples of different sizes without affecting its operational behaviour. The performance of the IS system has been determined in comparison with a second illumination system, mounted on an optical bench, that provides quasi-parallel beam (QPB) nearly uniform illumination in tightly controlled conditions. System performance is studied using three sample geometries: a standard quartz cuvette, a thin straight tube and a microreactor by means of potassium ferrioxalate actinometry. Results indicate that the illumination geometry and the angular distribution of the incoming light greatly affect the absorption at the sample. The sample light absorption efficiency can be obtained with statistical uncertainties of about 3% and in very good agreement with theoretical estimations.

Role of lamp type in conventional batch and micro-photoreactor for photocatalytic hydrogen production

The use of an irradiation source with a homogeneous distribution of irradiation in the volume of the reaction mixture belongs to the essential aspects of heterogeneous photocatalysis. First, the efficacy of six lamps with various radiation intensity and distribution characteristics is contrasted. The topic of discussion is the photocatalytic hydrogen production from a methanol-water solution in the presence of a NiO-TiO2 photocatalyst. The second section is focused on the potential of a micro-photoreactor system-the batch reactor with a micro-reactor with a circulating reaction mixture, in which the photocatalytic reaction takes place using TiO2 immobilized on borosilicate glass. Continuous photocatalytic hydrogen generation from a methanol-water solution is possible in a micro-photoreactor. This system produced 333.7 ± 21.1 µmol H2 (252.8 ± 16.0 mmol.m-2, the hydrogen formation per thin film area) in a reproducible manner during 168 h.

A Review on Progress, Challenges, and Prospects of Material Jetting of Copper and Tungsten

Copper (Cu) and tungsten (W) possess exceptional electrical and thermal conductivity properties, making them suitable candidates for applications such as interconnects and thermal conductivity enhancements. Solution-based additive manufacturing (SBAM) offers unique advantages, including patterning capabilities, cost-effectiveness, and scalability among the various methods for manufacturing Cu and W-based films and structures. In particular, SBAM material jetting techniques, such as inkjet printing (IJP), direct ink writing (DIW), and aerosol jet printing (AJP), present a promising approach for design freedom, low material wastes, and versatility as either stand-alone printers or integrated with powder bed-based metal additive manufacturing (MAM). Thus, this review summarizes recent advancements in solution-processed Cu and W, focusing on IJP, DIW, and AJP techniques. The discussion encompasses general aspects, current status, challenges, and recent research highlights. Furthermore, this paper addresses integrating material jetting techniques with powder bed-based MAM to fabricate functional alloys and multi-material structures. Finally, the factors influencing large-scale fabrication and potential prospects in this area are explored.

Kinetics of photocatalytic degradation of organic compounds: a mini-review and new approach

Organic compounds are widespread pollutants in wastewater, causing significant risks for living organisms. In terms of advanced oxidation processes, photocatalysis is known as an effective technology for the oxidation and mineralization of numerous non-biodegradable organic contaminants. The underlying mechanisms of photocatalytic degradation can be explored through kinetic studies. In previous works, Langmuir-Hinshelwood and pseudo-first-order models were commonly applied to fit batch-mode experimental data, revealing critical kinetic parameters. However, the application or combination conditions of these models were inconsistent or ignored. This paper briefly reviews kinetic models and various factors influencing the kinetics of photocatalytic degradation. In this review, kinetic models are also systemized by a new approach to establish a general concept of a kinetic model for the photocatalytic degradation of organic compounds in an aqueous solution.

WO3/Ag/ZnO S-scheme heterostructure thin film spinning disc photoreactor for intensified photodegradation of cephalexin antibiotic

The presence of antibiotics in wastes and drinking water has led to serious environmental and health concerns, further necessitating the development of an advanced sustainable strategy to eliminate antibiotics from aquatic media. In this context, the present research reports the successful fabrication of a spinning disc photoreactor (SDPR) supported ZnO/Ag/WO₃ S-scheme visible-light-driven thin-film photocatalyst to study the degradation of cephalexin (CPX) as a target pollutant under blue light irradiation. The optical, electrochemical and physicochemical characterization of the as-prepared thin-film samples were carried out by XRD, top-view FE-SEM, EDS-mapping, UV-Vis-DRS, contact angle, EIS, transient photocurrent, mott Schottky and AFM techniques. The rod shape morphology of the samples with moderate surface roughness, desirable hydrophobicity, low bandgap and remarkable band structure alignment confirmed the applicability of as-prepared thin-film with an average photon flux of 1.94 × 10^-4-8.61 × 10^-5 E's m^-2 s^-1. The use of a rotating catalytic disc impressively declined the photon propagation distance, decremented the probability of light absorption by the solution, and intensified the mass transfer rate. The maximum throughputs of 98.8% efficiencies for CPX degradation were achieved at a rotational speed of 180 rpm, the solution flow rate of 1.0 L min^-1, the light intensity of 11 mW cm^-2, and initial CPX concentration of 40 mg L^-1, illumination time of 80 min, and pH of 6. Damkohler number (Da) value was found to be 1.23 × 10^-2 at the optimum conditions, indicating the negligibility of the external mass transfer resistance in the SDPR. The photocatalytic mechanism was elucidated for finding the most operative radical species, suggesting the crucial role of ·O₂^- in photodegradation of CPX and a drastic improvement of the charge separation by S-scheme heterostructure and facilitation by Ag mediator. Findings indicated that the developed reusable and robust SDPR benefited from an s-scheme photocatalyst can be a promising technology for degradation of the organic compounds.

Direct measurement of surface photovoltage by AC bias Kelvin probe force microscopy

Surface photovoltage (SPV) measurements are a crucial way of investigating optoelectronic and photocatalytic semiconductors. The local SPV is generally measured consecutively by Kelvin probe force microscopy (KPFM) in darkness and under illumination, in which thermal drift degrades spatial and energy resolutions. In this study, we propose the method of AC bias Kelvin probe force microscopy (AC-KPFM), which controls the AC bias to nullify the modulated signal. We succeeded in directly measuring the local SPV by AC-KPFM with higher resolution, thanks to the exclusion of the thermal drift. We found that AC-KPFM can achieve a SPV response faster by about one to eight orders of magnitude than classical KPFM. Moreover, AC-KPFM is applicable in both amplitude modulation and frequency modulation mode. Thus, it contributes to advancing SPV measurements in various environments, such as vacuum, air, and liquids. This method can be utilized for direct measurements of changes in surface potential induced by modulated external disturbances.

Fabrication and catalytic application of tandem reactor module using Au nanoparticles-coated glass beads as packing materials

A tandem reactor module using Au nanoparticles (NPs)-coated glass beads as packing materials is designed and fabricated for the catalytic reduction of 4-NP. Au NPs-coated glass beads are firstly prepared...

Continuous-Flow Photocatalytic Microfluidic-Reactor for the Treatment of Aqueous Contaminants, Simplicity, and Complexity: A Mini-Review

Water pollution is a growing global issue; there are many approaches to treating wastewater, including chemical coagulation, physical adsorption, and chemical oxidation. The photocatalysis process has provided a solution for removing pollutants from wastewater, where the pair of the photoelectron and hole works through an asymmetric way to degrade the contaminants under UV irradiation. This method offers an alternative route for treating the pollutant with a lower energy cost, high efficiency, and fewer byproducts. A continuous-flow microfluidic reactor has a channel size from tens to thousands of micrometers, providing uniform irradiation and short diffusion length. It can enhance the conversion efficiency of photocatalysis due to the simple spatial symmetry inside the microreactor channel and among the individual channels. In addition, the bandgap of TiO2, ZnO, or other photocatalyst nanoparticles with symmetric crystal structure can be modified through doping or embedding. In this mini-review, a review of the reported continuous-flow photocatalytic microfluidic reactor is discussed from the perspective of both microreactor design and material engineering.

Kinetic Modeling of Advanced Oxidation Processes Using Microreactors: Challenges and Opportunities for Scale-Up

With the increasing number of recalcitrant pollutants in wastewater treatment plants, there will be a stringent need for rapid and convenient development of tertiary treatment processes such as advanced oxidation processes (AOPs). Microreactors offer a great opportunity for ultrafast and safe intrinsic kinetic parameters determination, by-products identification, and ecotoxicity assessment. Despite the considerable potential of these devices, they have been mostly used for catalyst screening or pseudo-first order kinetics determination, not allowing for knowledge transfer across scales. This work offers an overview of the adoption of micro- and photo-microreactors for intrinsic kinetics investigations in the field of AOPs to guide future research efforts.